http://kadhoai.com.cn 2026-05-02 06:11:27 來源:廣東西克智能科技有限公司
ruguoninzijijingliguozhezhongmafan,ninjiuhuimingbaizaianzhuangyijianxinjiajushimougelingbujiandiushihuocuowushiduomenaorendeyijianshi。weilebaozhengchanpinzhilianghekehumanyidu,shengchanxianzuihoudejiankongguochengfeichangbiyao。zhexiegongzuobaokuojianzhabingquebaobaozhuangzhongdechanpinzhunquewuwu。SICK公司的ConVer質量控製係統讓您可以提高檢驗的質量以滿足您的需求,從而消除費用高昂的產品殘缺投訴。
在(zai)人(ren)工(gong)包(bao)裝(zhuang)過(guo)程(cheng)中(zhong),差(cha)錯(cuo)和(he)錯(cuo)誤(wu)不(bu)可(ke)避(bi)免(mian),這(zhe)就(jiu)是(shi)為(wei)何(he)必(bi)須(xu)在(zai)下(xia)遊(you)進(jin)行(xing)完(wan)整(zheng)性(xing)檢(jian)查(zha)的(de)原(yuan)因(yin)。這(zhe)些(xie)人(ren)工(gong)執(zhi)行(xing)的(de)質(zhi)量(liang)控(kong)製(zhi)過(guo)程(cheng)成(cheng)本(ben)高(gao)昂(ang)且(qie)非(fei)常(chang)耗(hao)時(shi),並(bing)且(qie)仍(reng)然(ran)無(wu)法(fa)保(bao)證(zheng)一(yi)致(zhi)性(xing)。交(jiao)鑰(yao)匙(chi)式(shi)的(de)ConVer質zhi量liang控kong製zhi係xi統tong為wei您nin提ti供gong了le一yi種zhong絕jue佳jia的de解jie決jue方fang案an。這zhe種zhong全quan自zi動dong的de解jie決jue方fang案an可ke以yi檢jian查zha包bao裝zhuang箱xiang或huo容rong器qi內nei是shi否fou正zheng確que填tian裝zhuang,以yi及ji是shi否fou包bao含han了le所suo需xu的de所suo有you部bu件jian。
采用3D圖像處理技術進行內容檢測

Ranger高速3D相機可以在非常高速的情況下獲取目標物體的整套3D數據
ConVer係統包含了數量可擴展的檢測站點,它們按照要求沿著傳送帶布置。每個檢測站配備了一個Ranger E 3D視覺傳感器和一套包含6個2M激光器的激光平台。這些激光器可產生一條一米寬的激光束,激光束具有足夠的能量,但對於人眼仍然安全。Ranger E視覺傳感器通過此激光束采集通過傳感器的物體的3D信(xin)息(xi)。隨(sui)後(hou),係(xi)統(tong)將(jiang)會(hui)把(ba)采(cai)集(ji)的(de)圖(tu)像(xiang)信(xin)息(xi)與(yu)預(yu)先(xian)示(shi)教(jiao)的(de)參(can)考(kao)圖(tu)像(xiang)進(jin)行(xing)實(shi)時(shi)比(bi)對(dui)。如(ru)果(guo)發(fa)現(xian)任(ren)何(he)不(bu)同(tong),係(xi)統(tong)將(jiang)立(li)刻(ke)停(ting)止(zhi)傳(chuan)送(song)帶(dai)。信(xin)號(hao)指(zhi)示(shi)燈(deng)和(he)監(jian)控(kong)顯(xian)示(shi)屏(ping)可(ke)以(yi)為(wei)操(cao)作(zuo)者(zhe)提(ti)供(gong)重(zhong)要(yao)的(de)支(zhi)持(chi)和(he)說(shuo)明(ming),從(cong)而(er)盡(jin)快(kuai)地(di)糾(jiu)正(zheng)包(bao)裝(zhuang)錯(cuo)誤(wu)。ConVer係xi統tong特te別bie適shi用yong於yu提ti供gong各ge種zhong不bu同tong產chan品pin的de公gong司si,不bu管guan是shi大da批pi量liang還hai是shi小xiao批pi量liang的de產chan品pin。這zhe是shi因yin為wei數shu秒miao之zhi間jian即ji可ke實shi現xian產chan品pin的de更geng換huan。毫hao無wu意yi外wai的de是shi,一yi家jia大da型xing家jia具ju製zhi造zao商shang現xian在zai也ye開kai始shi使shi用yongSICK公司的端到端解決方案,成為眾多采用SICK解決方案的客戶之一。

Ranger的數據處理速度達每秒最快35000條profile信息
關鍵常在於細節
包bao裝zhuang家jia具ju是shi一yi個ge複fu雜za的de過guo程cheng,這zhe也ye導dao致zhi了le非fei常chang容rong易yi出chu錯cuo。零ling部bu件jian通tong過guo手shou動dong或huo通tong過guo機ji器qi人ren半ban自zi動dong地di包bao裝zhuang到dao箱xiang中zhong。家jia具ju的de種zhong類lei繁fan多duo,並bing且qie每mei種zhong家jia具ju都dou包bao含han各ge種zhong不bu同tong的de部bu件jian,例li如ru麵mian板ban、螺luo釘ding和he鉸jiao鏈lian等deng。然ran而er,家jia具ju產chan品pin經jing常chang采cai用yong相xiang對dui簡jian單dan的de部bu件jian製zhi造zao,這zhe些xie部bu件jian的de差cha別bie可ke能neng非fei常chang細xi微wei,例li如ru隻zhi是shi一yi個ge安an裝zhuang孔kong的de差cha別bie。這zhe就jiu是shi為wei何he在zai包bao裝zhuang過guo程cheng中zhong家jia具ju部bu件jian很hen容rong易yi被bei遺yi忘wang或huo混hun淆xiao的de原yuan因yin。這zhe個ge現xian象xiang在zai日ri用yong消xiao費fei品pin行xing業ye的de包bao裝zhuang過guo程cheng中zhong非fei常chang常chang見jian。例li如ru,某mou些xie部bu件jian可ke能neng必bi須xu分fen層ceng包bao裝zhuang,每mei個ge部bu件jian必bi須xu準zhun確que地di放fang置zhi在zai另ling一yi個ge部bu件jian的de上shang麵mian(例如,工具、遙控車輛軌道或餅幹等)。

包裝家具部件的完整性檢查
這意味著製造商不僅要提供零部件,而且零部件的包裝位置也必須正確。否則,生產瓶頸和延遲會進一步導致生產線的停產。

零部件安置在預定位置的位置監控
最佳的質量控製過程
weilexiangchedijianyanguochengtigongshijiaocankaotuxiang,zaixitongchuyushijiaomoshixia,jiangyibaozhuangdemubiaoduixiangyicixingtongguobaozhuangguochengdesuoyouzhandian。caozuoyuankeshiyongheshizhandiandejiankongqishezhicanshu(邊、溝槽或孔等特征),隨後通過拖放操作將這些特征參數放置在示教圖像上。ConVer係xi統tong並bing不bu會hui檢jian驗yan圖tu像xiang是shi否fou完wan全quan匹pi配pei,而er是shi試shi圖tu在zai指zhi定ding區qu域yu內nei識shi別bie這zhe些xie特te定ding的de特te征zheng,不bu管guan目mu標biao對dui象xiang的de顏yan色se和he樣yang式shi如ru何he。操cao作zuo員yuan可ke以yi將jiang驗yan證zheng工gong具ju參can數shu以yi模mo板ban方fang式shi保bao存cun,從cong而er可ke以yi在zai任ren何he時shi間jian重zhong新xin訪fang問wen和he利li用yong這zhe些xie參can數shu設she置zhi。這zhe種zhong設she計ji顯xian著zhu加jia速su了le更geng改gai產chan品pin及ji批pi量liang的de速su度du,數shu秒miao之zhi間jian即ji可ke更geng換huan一yi種zhong新xin的de產chan品pin。此ci外wai,直zhi觀guan的de配pei置zhi功gong能neng也ye意yi味wei著zhe係xi統tong的de操cao作zuo非fei常chang簡jian單dan,甚shen至zhi沒mei有you傳chuan感gan器qi使shi用yong經jing驗yan的de人ren都dou可ke以yi操cao作zuo。

談到最先進的工業圖像處理係統,ConVer係統可以滿足所有的用戶期許。
它堅固耐用的工業設計使係統即使在惡劣環境中依然可以可靠運行。SICKgongsitigongyuxiantiaoxiaodejiaoyaochishiwanzhengxitong,xitongbujianzhijiannenggouwanmeipeihe。ciwai,chulexiaozhengbaozhuangcuowuzhiwai,xitongjiludeceliangshujuhetuxianghaikeyongyuqitayongtu,liru,zhexieceliangjieguokezaisuihoudexitongpingguzhongyongyushibieshangyoushengchanguochengzhongweibeifaxiandecuowu。zhejiushiConVer係統在有效優化質量控製過程中的貢獻。