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易能變頻在空壓機的應用
一、空壓機的分類
1、按結構型式分有回轉式、活塞式、膜片式。其中,活塞式和回轉式中的螺杆式為多見。國內活塞式占了產量的75%,而國外螺杆式則占90%以上,這二種空壓機各有其優缺點。螺杆壓縮機由於轉子型線複雜,製造成本較高,但體積小、重zhong量liang輕qing,零ling件jian小xiao是shi其qi優you點dian。相xiang同tong排pai氣qi量liang的de情qing況kuang下xia,螺luo杆gan式shi壓ya縮suo機ji要yao比bi活huo塞sai式shi價jia格ge高gao,其qi維wei修xiu必bi須xu要yao專zhuan門men的de知zhi識shi和he經jing驗yan。一yi般ban來lai講jiang,由you於yu活huo塞sai式shi壓ya縮suo機ji為wei往wang複fu式shi機ji器qi,都dou有you一yi定ding的de震zhen動dong。
2、根據原動機的不同分類:有電動機驅動方式,柴油機驅動方式。大型電動式配有配電櫃,柴油驅動式由電瓶起動,兩種壓縮機均有直聯、皮帶傳動。
3、按潤滑方式分:無油式和有油潤滑式。
4、按地基基礎分:固定式、有基礎式、無基礎式、移動式。
二、空壓機工作原理簡述
1、螺杆式空壓機工作原理
螺luo杆gan式shi空kong壓ya機ji屬shu容rong積ji式shi壓ya縮suo機ji,是shi通tong過guo工gong作zuo容rong積ji的de逐zhu漸jian減jian少shao來lai達da到dao氣qi體ti壓ya縮suo的de目mu的de。螺luo杆gan式shi空kong氣qi壓ya縮suo機ji的de工gong作zuo容rong積ji是shi由you一yi對dui相xiang互hu平ping行xing放fang置zhi且qie相xiang互hu齧nie合he的de轉zhuan子zi的de齒chi槽cao與yu包bao容rong這zhe一yi對dui轉zhuan子zi的de機ji殼ke所suo組zu成cheng。
zaijiqiyunzhuanshierzhuanzidechihuxiangcharuduifangchicao,qiesuizhezhuanzidexuanzhuancharuduifangchicaodechixiangpaiqiduanyidong,shibeiduifangchisuofengbiderongjizhubusuoxiao,yalizhujiantigao,zhizhidadaosuoyaoqiudeyalishi,cichicaofangyupaiqikouxiangtong,shixianlepaiqi。yigechicaobeiyuzhixiangniehededuifangchicharuhou,xingchengleergebeichigekaidekongjian,kaojinxiqiduandechicaoweixiqirongji,yupaiqiduanxiangjindeweiyasuoqitiderongji。suizheyasuojideyunzhuan,charuchicaodeduifangzhuanzidechixiangpaiqiduanyidong,shixiqirongjibuduankuoda,yasuoqitiderongjibuduansuoxiao,congershixianlezaimeigechicaodexiqiyasuoguocheng,dangyasuoqitizaichicaozhongqitiyalidadaosuoyaoqiudepaiqiyalishi,zhechicaozhenghaoyupaiqikongkouxiangtong,kaishilepaiqiguocheng。beiduifangzhuanzidechijiangchicaofenchengdexiqirongjiheyasuorongjidebianhuashizhouerfushide,jiuzheyangshiyasuojinenglianxudexiqi、壓縮和排氣。
2、活塞式空壓機工作原理
活塞式空壓機是由電動機帶動皮帶輪通過聯軸器直接驅動曲軸,帶動連杆與活塞杆,使活塞在壓縮機氣缸內作往複運動,完成吸入、壓縮、排出等過程,將無壓或低壓氣體升壓,並輸出到儲壓罐內。
其qi中zhong,活huo塞sai組zu件jian,活huo塞sai與yu汽qi缸gang內nei壁bi及ji汽qi缸gang蓋gai構gou成cheng容rong積ji可ke變bian的de工gong作zuo腔qiang,在zai曲qu柄bing連lian杆gan帶dai動dong下xia,在zai汽qi缸gang內nei作zuo往wang複fu運yun動dong以yi實shi現xian汽qi缸gang內nei氣qi體ti的de壓ya縮suo。
三、空壓機係統控製
空壓機主電機運行方式為星三角降壓起動後全壓運行,供氣係統具體工作流程為:danganxiaqidonganniu,kongzhixitongjietongqidongqixianquanbingdakaiduanyoufa,kongyajizaixiezaimoshixiaqidong,zheshijinqifachuyuguanbiweizhi,erfangqifadakaiyipaifangyouqifenliqineideyali。dengjiangyan秒(由時間繼電器控製)houkongyajikaishijiazaiyunxing,xitongyalikaishishangsheng。ruguoxitongyalishangshengdaoyalikaiguanshangxianzhi,jiqitiaoyali,kongzhiqishijinqifaguanbi,youqifenliqifangqi,yasuojikongzaiyunxing,zhidaoxitongyalijiangdaoyalikaiguanxiaxianzhihou,jihuitiaoyalixia,kongzhiqishijinqifadakai,youqifenliqifangqifaguanbi,yasuojidakai,youqifenliqifangqifaguanbi,yasuojimanzaiyunxing。
四、原係統工況存在的問題
由you於yu空kong壓ya機ji不bu能neng排pai除chu在zai滿man負fu荷he狀zhuang態tai下xia長chang時shi間jian運yun行xing的de可ke能neng性xing,所suo以yi隻zhi能neng按an最zui大da需xu要yao來lai決jue定ding電dian動dong機ji的de容rong量liang,設she計ji餘yu量liang一yi般ban偏pian大da。工gong頻pin起qi動dong設she備bei時shi的de衝chong擊ji大da,電dian機ji軸zhou承cheng的de磨mo損sun大da,所suo以yi設she備bei維wei護hu量liang大da。雖sui然ran都dou是shi降jiang壓ya啟qi動dong,但dan起qi動dong時shi的de電dian流liu仍reng然ran很hen大da,會hui影ying響xiang電dian網wang的de穩wen定ding及ji其qi它ta用yong電dian設she備bei的de運yun行xing安an全quan,而er且qie大da多duo數shu是shi連lian續xu運yun行xing,由you於yu一yi般ban空kong氣qi壓ya縮suo機ji的de拖tuo動dong電dian機ji本ben身shen不bu能neng調tiao速su,因yin此ci就jiu不bu能neng直zhi接jie使shi用yong壓ya力li或huo流liu量liang的de變bian動dong來lai實shi現xian降jiang速su調tiao節jie輸shu出chu功gong率lv的de匹pi配pei,電dian機ji不bu允yun許xu頻pin繁fan啟qi動dong,導dao致zhi在zai用yong氣qi量liang少shao的de時shi候hou電dian機ji仍reng然ran要yao空kong載zai運yun行xing,電dian能neng浪lang費fei巨ju大da。經jing常chang卸xie載zai和he加jia載zai導dao致zhi整zheng個ge氣qi網wang壓ya力li經jing常chang變bian化hua,不bu能neng保bao持chi恒heng定ding的de工gong作zuo壓ya力li延yan長chang壓ya縮suo機ji的de使shi用yong壽shou命ming。空kong壓ya機ji的de有you些xie調tiao節jie方fang式shi(如調節閥門或調節卸載等方式)即使在需要流量較小的情況下,由於電機轉速不變,電機功率下降幅度比較小。
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