http://kadhoai.com.cn 2026-04-25 05:50:06 來源:智企新聞網
隨(sui)著(zhe)生(sheng)產(chan)製(zhi)造(zao)向(xiang)規(gui)模(mo)化(hua)精(jing)益(yi)化(hua)發(fa)展(zhan),小(xiao)批(pi)量(liang)多(duo)批(pi)次(ci)訂(ding)單(dan)越(yue)來(lai)越(yue)多(duo),訂(ding)單(dan)管(guan)理(li)日(ri)益(yi)複(fu)雜(za)。在(zai)開(kai)始(shi)生(sheng)產(chan)之(zhi)前(qian),分(fen)單(dan)是(shi)第(di)一(yi)道(dao)坎(kan),尤(you)其(qi)對(dui)於(yu)多(duo)工(gong)廠(chang)生(sheng)產(chan)模(mo)式(shi)的(de)企(qi)業(ye)而(er)言(yan),訂(ding)單(dan)分(fen)配(pei)對(dui)生(sheng)產(chan)和(he)交(jiao)付(fu)效(xiao)率(lv)影(ying)響(xiang)較(jiao)大(da),不(bu)同(tong)分(fen)配(pei)方(fang)式(shi)也(ye)會(hui)導(dao)致(zhi)顯(xian)著(zhu)的(de)成(cheng)本(ben)差(cha)異(yi)。
chuantongdefendanmoshitongchangshiyikaorengongjuecehuozhezunxungudingdebiaozhunhuamoshi,fendanxiaolvdi,hennanquanmiankaolvsuoyouyinsu,daozhidaliangdeshengchanziyuanhechengbenlangfei。nameqiyeruheshixianfendanyouhuane?

多工廠分單:交期、產能和收益決策博弈
在分析解決路徑之前,我們先來看一下多工廠分單的難點所在。相信每個企業在進行分單時,都會考慮的三個問題:交期、產能和收益,嚴格意義上講它們都很重要,但是每一家企業的情況不同,考慮的優先級也不一樣,常常會出現顧此失彼的情況。
同時,由於技術條件限製,把每個問題的所有因素都計算清楚,對企業而言是一個很大的挑戰。不論是交期、channenghaishishouyi,doubuzhishidanyiweidudewenti,tamenhuxiangguanlianheyingxiang,ruhexitongdishulihelianghuazhexieyingxiangyinsuyeshiyixiangjudadetiaozhan。youqishiduiyunaxieshengchankenengshejibutongquyushubaigongchang、數千車間及產線的大型企業而言,分單難度更是不言而喻。
總結來看,企業在進行訂單分配時常常會麵臨以下幾個問題:
diyi,mangmuzhuiqiujiaoqi,hushishengchannenglihechengben,chuxiandingdanzengduodanshouyiweibizengchangdeqingkuang。jiaoqiguranfeichangzhongyao,danyebunengbujichengbendishengchan。jiarumougedingdandejiaoqizai5yuedi,youyumouzhongyuanliaojinque,xuyaoewaizengjiafeiyongcaigou,shidezongchengbenchaoguoledingdanshouyi,zhegeshihouqiyejiuyaokaolvshifouyaohekehugoutongyanqijiaofule。
dier,gongchangchannengpipeibuheli,daozhiziyuanhechengbenlangfei。dingdandechanpinshuliangyouduoyoushao,gongchangdechannengyoudayouxiao,tamenbingbuyidingshiyiyiduiyingdeguanxi,youdedingdanxuyaozhidinggongchang,youdegongchangkeyitongshichengjiejigedingdandechanliang。biru,jiashemoupidingdannenggoushengchandegongchangyou10個,實際上不會讓10個工廠都去生產,有的工廠產能比較大,可以承接5個(ge)訂(ding)單(dan)的(de)生(sheng)產(chan)量(liang),企(qi)業(ye)在(zai)分(fen)單(dan)時(shi)就(jiu)可(ke)以(yi)有(you)更(geng)多(duo)選(xuan)擇(ze)。在(zai)標(biao)準(zhun)化(hua)批(pi)量(liang)生(sheng)產(chan)中(zhong),通(tong)常(chang)生(sheng)產(chan)數(shu)量(liang)越(yue)多(duo),成(cheng)本(ben)越(yue)低(di),工(gong)廠(chang)開(kai)一(yi)次(ci)機(ji)器(qi)生(sheng)產(chan),如(ru)果(guo)能(neng)盡(jin)可(ke)能(neng)多(duo)生(sheng)產(chan),就(jiu)可(ke)以(yi)降(jiang)低(di)機(ji)器(qi)運(yun)轉(zhuan)的(de)損(sun)耗(hao)。
成本和收益計算難度大。在計算收益時,不能僅看訂單數額,還要考慮背後的成本情況,很多企業計算成本時,通常會考慮物料、人(ren)工(gong)等(deng)較(jiao)明(ming)顯(xian)的(de)成(cheng)本(ben),容(rong)易(yi)忽(hu)視(shi)運(yun)輸(shu)物(wu)流(liu)等(deng)潛(qian)在(zai)成(cheng)本(ben)支(zhi)出(chu)。比(bi)如(ru),邊(bian)遠(yuan)地(di)區(qu)工(gong)廠(chang)人(ren)工(gong)成(cheng)本(ben)較(jiao)低(di),但(dan)原(yuan)料(liao)運(yun)輸(shu)成(cheng)本(ben)高(gao),發(fa)運(yun)成(cheng)本(ben)也(ye)高(gao)。相(xiang)反(fan),附(fu)近(jin)地(di)區(qu)人(ren)工(gong)成(cheng)本(ben)高(gao),運(yun)輸(shu)更(geng)快(kuai)成(cheng)本(ben)更(geng)低(di)。因(yin)此(ci),要(yao)全(quan)麵(mian)科(ke)學(xue)地(di)比(bi)較(jiao)成(cheng)本(ben),就(jiu)不(bu)能(neng)單(dan)獨(du)考(kao)慮(lv)原(yuan)料(liao)和(he)人(ren)工(gong)成(cheng)本(ben)。
youmeiyouyizhongfangshi,keyizonghekaolvyishangzhexieyinsubingjinxingdingdanfenpeine?jiyuyunchouyouhuahejiqixuexidezhinengjuecejishu,keyijiangfendanwentizhuanhuaweishuxuewentijinxingqiujieyouhua,weifendandailailexindejietisilu。
智能決策加持,打開多工廠分單的優化密碼
智能決策是組織或個人綜合利用多種智能技術和工具,基於既定目標,對相關數據進行建模、分析並得到決策的過程。該過程綜合約束條件、策略、偏好、不確定性等因素,可自動實現最優決策,以用於解決新增長時代日益複雜的生產、生活問題。
在杉數科技打造的智能製造決策優化平台—杉數數弈中,需求分配工作台可以實現多工廠分單的智能化升級。係統會根據企業的業務特性,對工廠數據、分配規則和業務需求進行算法建模,輸入訂單數據後,係統可自動綜合考慮訂單交期、成本、收益等情況,以收益最大化為目標,通過COPT求解器高效求解,將訂單和不同工廠的生產能力進行匹配,輸出最優的分配結果。
具體分單過程中,企業可能有多個訴求,比如成本最低、交期最近、工gong廠chang數shu量liang最zui少shao等deng等deng,在zai杉shan數shu數shu弈yi係xi統tong中zhong,企qi業ye可ke以yi根gen據ju不bu同tong的de需xu求qiu靈ling活huo調tiao整zheng模mo型xing和he參can數shu,輸shu出chu不bu同tong版ban本ben的de分fen單dan結jie果guo,通tong過guo對dui比bi更geng好hao地di進jin行xing分fen單dan優you化hua。比bi如ru:某批訂單的交期是2個月,企業可以設置以兩個月交期、少於5家工廠為約束,得到成本最低的分單計劃;也可以設置以一個半月為交期、少於10家工廠為約束,得到成本最低的分單計劃。通過對比不同的分配計劃,企業可以根據具體情況做出更明智的決策。
xiangjiaoyuchuantongfangshi,jiyuzhinengjuecededefendanmoshi,zaifendanxiaolvshangtupolerengongfendandejuxianxing,keyikuaisuxiangyingdingdanbianhua,tongshimanzuqiyebutongyewumubiaoxiadefendanxuqiu。zaifendanxiaoguoshang,quanjujuecegengjiakexuehejingji,weihouxushengchanzhixingdiandinglejianshijichu。
激發長鏈運營價值,助力企業業務增長
作為製造供應鏈管理的重要環節,分單實質是對需求計劃的履行,對後續生產、發(fa)運(yun)都(dou)有(you)較(jiao)大(da)影(ying)響(xiang)。分(fen)單(dan)模(mo)式(shi)的(de)改(gai)變(bian),不(bu)僅(jin)體(ti)現(xian)在(zai)訂(ding)單(dan)分(fen)配(pei)環(huan)節(jie),其(qi)價(jia)值(zhi)還(hai)會(hui)向(xiang)生(sheng)產(chan)鏈(lian)後(hou)端(duan)輻(fu)射(she),實(shi)現(xian)以(yi)點(dian)帶(dai)麵(mian)的(de)提(ti)升(sheng)。領(ling)先(xian)企(qi)業(ye)的(de)實(shi)踐(jian)也(ye)表(biao)明(ming),智(zhi)能(neng)決(jue)策(ce)正(zheng)在(zai)助(zhu)力(li)企(qi)業(ye)實(shi)現(xian)業(ye)務(wu)變(bian)革(ge)和(he)效(xiao)益(yi)增(zeng)長(chang)。
lirumoudaxingzhizaoqiye,qiqixiayouduojiagongchangbianbuquanguogedi,guoquqiyejiedanhouxuyaotongguorengongfenpeidefangshijiangdingdanfenpeizhibutonggongchangjinxingshengchanhefahuo,xuyaochengdangaoewuliufeiyong。suizheyewuzengchang,qiyedingdanliangbaofashizengchang,shougongfenpeidingdanzhujiangenbushangyewufazhan。weilejiangbentixiao,gaiqiyejiyushanshushuyidazaolezhinengfendanxitong,tongguogongyinglianxietong,datongshangyouwuliugongyingshangdedingjiaxinxi、下遊客戶需求信息以及工廠產能信息,指導日均千單的分單決策,並通過精準刻畫物流分段定價成本,為該企業每年節省平均10%以上的物流成本,年節約物流費用達千萬以上。

森馬智能排單計劃概覽圖
zailirusenma,zuoweibentufuzhuangjutou,qiqixiayoushijigefuzhuangpinpai,zhuyaoyikaofenbuzaiquanguogedidejibaigegongyingshanggongchangjinxingshengchan。ciqianzaizuochannengfenpeihepaidan(分單)shi,zhuyaoyikaorengongjingyan,zhuguanxinggao,xiaolvdi,hennanzuodaoquanpanyouhua。yinruzhinengjuecejishuhou,shanshuxiezhusenmaduigegongchangshujuhefenpeiguizejinxinglezhongxinshuli,jiyushanshushuyigoujianlezhinengpaidanxitong。xitongkezidongzonghekaolvyingxiangfenpeiheshengchandegezhongyinsu,tongguozhinengsuanfaheqiujieqijianmoqiujieyouhuadingdanfenpei,dingdanxiangyingsudubeizeng,dingdanshengchanzhouqijiangdi,tongguogengkuaidejiaohuoshijianhegengzhunquededingdanzhixing,jiqiangdigaishanlekehumanyidu。yucitongshi,gongsiduishubaigongchangdeguanliyegengjiagaoxiao,gongyingshangnianxingquanmianzengqiang,shengchanchengbendafujiangdi。
總而言之,基於智能決策的分單模式不僅可以拉通訂單和生產資源,提升生產管理柔性,也可以進一步優化供應鏈結構,使銷售、生產、供應更協同,有效縮短訂單交付周期,更適合小批量多批次訂單生產需求。未來,隨著智能製造的推進,靈活、高效、高質的訂單分配將成為製造企業的必備能力,智能決策將在製造業智能化轉型中發揮更大作用。