http://kadhoai.com.cn 2026-04-26 18:53:19 來源:TOM
近(jin)年(nian)來(lai),伴(ban)隨(sui)我(wo)國(guo)工(gong)業(ye)機(ji)器(qi)人(ren)產(chan)業(ye)的(de)發(fa)展(zhan),許(xu)多(duo)原(yuan)本(ben)依(yi)賴(lai)人(ren)工(gong)的(de)製(zhi)造(zao)行(xing)業(ye),引(yin)進(jin)工(gong)業(ye)機(ji)器(qi)人(ren)替(ti)代(dai)傳(chuan)統(tong)的(de)勞(lao)動(dong)力(li),從(cong)而(er)達(da)到(dao)降(jiang)低(di)成(cheng)本(ben),提(ti)高(gao)生(sheng)產(chan)效(xiao)率(lv)的(de)效(xiao)果(guo)。對(dui)於(yu)企(qi)業(ye)而(er)言(yan),工(gong)業(ye)機(ji)器(qi)人(ren)管(guan)理(li)與(yu)維(wei)護(hu)保(bao)養(yang)是(shi)一(yi)個(ge)新(xin)型(xing)的(de)技(ji)術(shu)工(gong)種(zhong),不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
盡(jin)管(guan)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)應(ying)用(yong)量(liang)越(yue)來(lai)越(yue)大(da),但(dan)相(xiang)關(guan)的(de)機(ji)器(qi)人(ren)維(wei)保(bao)企(qi)業(ye)和(he)應(ying)用(yong)性(xing)人(ren)才(cai)卻(que)極(ji)度(du)缺(que)乏(fa),不(bu)能(neng)滿(man)足(zu)日(ri)益(yi)增(zeng)長(chang)的(de)機(ji)器(qi)人(ren)維(wei)保(bao)需(xu)求(qiu)。根(gen)據(ju)機(ji)器(qi)人(ren)十(shi)三(san)五(wu)產(chan)業(ye)發(fa)展(zhan)規(gui)劃(hua),預(yu)計(ji)到(dao)2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
在zai哈ha工gong共gong哲zhe董dong事shi長chang董dong永yong軍jun看kan來lai,目mu前qian中zhong國guo工gong業ye機ji器qi人ren處chu於yu高gao速su發fa展zhan的de時shi期qi,無wu論lun是shi進jin口kou工gong業ye機ji器qi人ren還hai是shi國guo產chan工gong業ye機ji器qi人ren,都dou在zai快kuai速su發fa展zhan,而er一yi些xie企qi業ye受shou製zhi於yu自zi身shen成cheng本ben等deng因yin素su,沒mei有you配pei備bei相xiang應ying的de技ji術shu人ren員yuan,導dao致zhi機ji器qi人ren的de後hou續xu服fu務wu跟gen不bu上shang,尤you其qi在zai機ji器qi人ren維wei保bao方fang麵mian,更geng是shi相xiang對dui欠qian缺que。董dong永yong軍jun表biao示shi,機ji器qi人ren維wei保bao不bu到dao位wei,將jiang導dao致zhi機ji器qi人ren不bu能neng正zheng常chang運yun行xing,影ying響xiang機ji器qi人ren的de工gong作zuo精jing度du,甚shen至zhi影ying響xiang機ji器qi人ren的de使shi用yong壽shou命ming。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健jian康kang運yun行xing等deng起qi著zhe十shi分fen重zhong要yao的de作zuo用yong。工gong業ye機ji器qi人ren維wei護hu保bao養yang對dui於yu機ji器qi人ren提ti高gao產chan品pin品pin質zhi和he生sheng產chan效xiao率lv,降jiang低di人ren力li成cheng本ben等deng有you著zhe重zhong要yao的de意yi義yi。這zhe就jiu要yao求qiu企qi業ye管guan理li層ceng需xu要yao高gao度du重zhong視shi,從cong製zhi度du上shang健jian全quan工gong業ye機ji器qi人ren的de維wei護hu保bao養yang管guan理li製zhi度du,提ti高gao機ji器qi人ren投tou運yun率lv;維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

據(ju)哈(ha)工(gong)共(gong)哲(zhe)董(dong)事(shi)長(chang)董(dong)永(yong)軍(jun)介(jie)紹(shao),哈(ha)工(gong)智(zhi)能(neng)旗(qi)下(xia)子(zi)公(gong)司(si)哈(ha)工(gong)共(gong)哲(zhe)機(ji)器(qi)人(ren)是(shi)工(gong)業(ye)機(ji)器(qi)人(ren)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang),機(ji)器(qi)人(ren)的(de)維(wei)保(bao)是(shi)機(ji)器(qi)人(ren)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)不(bu)可(ke)或(huo)缺(que)、至(zhi)關(guan)重(zhong)要(yao)的(de)環(huan)節(jie)之(zhi)一(yi),為(wei)客(ke)戶(hu)的(de)機(ji)器(qi)人(ren)提(ti)供(gong)定(ding)製(zhi)化(hua)的(de)維(wei)護(hu)保(bao)養(yang)套(tao)餐(can),是(shi)哈(ha)工(gong)共(gong)哲(zhe)的(de)服(fu)務(wu)特(te)點(dian)和(he)產(chan)業(ye)優(you)勢(shi)之(zhi)一(yi)。基(ji)於(yu)智(zhi)能(neng)時(shi)代(dai)的(de)到(dao)來(lai),各(ge)項(xiang)技(ji)術(shu)不(bu)斷(duan)深(shen)化(hua),不(bu)同(tong)產(chan)業(ye)融(rong)合(he)升(sheng)級(ji),哈(ha)工(gong)共(gong)哲(zhe)將(jiang)穩(wen)紮(zha)穩(wen)打(da)、乘(cheng)風(feng)破(po)浪(lang),與(yu)哈(ha)工(gong)智(zhi)能(neng)協(xie)同(tong)發(fa)展(zhan),依(yi)托(tuo)哈(ha)工(gong)大(da)機(ji)器(qi)人(ren)集(ji)團(tuan)和(he)哈(ha)爾(er)濱(bin)工(gong)業(ye)大(da)學(xue)強(qiang)有(you)力(li)的(de)技(ji)術(shu)資(zi)源(yuan)優(you)勢(shi),合(he)理(li)合(he)規(gui)發(fa)展(zhan)我(wo)們(men)的(de)品(pin)牌(pai)優(you)勢(shi),主(zhu)動(dong)學(xue)習(xi)國(guo)內(nei)外(wai)先(xian)進(jin)技(ji)術(shu)和(he)管(guan)理(li)理(li)念(nian),將(jiang)哈(ha)工(gong)共(gong)哲(zhe)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang)的(de)品(pin)牌(pai)做(zuo)大(da)做(zuo)強(qiang),在(zai)行(xing)業(ye)內(nei)形(xing)成(cheng)品(pin)牌(pai)優(you)勢(shi),在(zai)國(guo)際(ji)上(shang)形(xing)成(cheng)品(pin)牌(pai)競(jing)爭(zheng)力(li),為(wei)客(ke)戶(hu)以(yi)及(ji)上(shang)下(xia)遊(you)供(gong)應(ying)鏈(lian)的(de)平(ping)穩(wen)發(fa)展(zhan)保(bao)駕(jia)護(hu)航(hang)。
2018nian,hagonggongzheanyangjidichengli,zhuyaozhuanyecongshiershoujiqirenzaizhizao,weizhongxiaoqiyetigongzidonghuajiejuefangan。zaianyangjidichenglichuqi,hagonggongzheyijingzheshouzaishouhouhefuwushangweikehutigonggengjiaquanmiandebaozhang,suizhehagonggongzhewanshandejiqirenchanyelianbujuluodi,2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自(zi)哈(ha)工(gong)共(gong)哲(zhe)落(luo)地(di)安(an)陽(yang)這(zhe)片(pian)中(zhong)原(yuan)大(da)地(di)以(yi)來(lai),客(ke)戶(hu)保(bao)有(you)量(liang)迅(xun)速(su)提(ti)升(sheng),國(guo)內(nei)外(wai)的(de)客(ke)戶(hu)數(shu)量(liang)也(ye)節(jie)節(jie)攀(pan)升(sheng),已(yi)達(da)到(dao)數(shu)百(bai)家(jia)。對(dui)於(yu)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)的(de)維(wei)保(bao)服(fu)務(wu),客(ke)戶(hu)的(de)需(xu)求(qiu)呈(cheng)現(xian)飛(fei)躍(yue)式(shi)增(zeng)長(chang)。隨(sui)後(hou),哈(ha)工(gong)共(gong)哲(zhe)於(yu)2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,bujuchangsanjiao,fushequanzhongguo。hagonggongzhechangzhoujididingweiyugongyejiqirendequanshengmingzhouqifuwushang,weigongyejiqirenyingyongduantigongquanxinjiershoujiqirenbentixiaoshou、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、減(jian)少(shao)費(fei)用(yong)開(kai)支(zhi)提(ti)供(gong)大(da)數(shu)據(ju)的(de)支(zhi)持(chi)。術(shu)業(ye)有(you)專(zhuan)攻(gong),哈(ha)工(gong)共(gong)哲(zhe)技(ji)術(shu)團(tuan)隊(dui)將(jiang)以(yi)更(geng)加(jia)專(zhuan)業(ye)的(de)技(ji)能(neng)完(wan)成(cheng)各(ge)類(lei)企(qi)業(ye)的(de)定(ding)製(zhi)需(xu)求(qiu),讓(rang)客(ke)戶(hu)更(geng)為(wei)放(fang)心(xin),更(geng)有(you)保(bao)障(zhang)。如(ru)此(ci),客(ke)戶(hu)便(bian)有(you)更(geng)多(duo)的(de)精(jing)力(li)投(tou)入(ru)到(dao)產(chan)能(neng)擴(kuo)建(jian),從(cong)而(er)達(da)成(cheng)互(hu)助(zhu)互(hu)促(cu)的(de)雙(shuang)贏(ying)。

哈(ha)工(gong)共(gong)哲(zhe)提(ti)供(gong)的(de)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)維(wei)護(hu)與(yu)保(bao)養(yang),主(zhu)要(yao)包(bao)括(kuo)一(yi)般(ban)性(xing)保(bao)養(yang)和(he)例(li)行(xing)維(wei)護(hu)。例(li)行(xing)維(wei)護(hu)分(fen)為(wei)控(kong)製(zhi)櫃(gui)維(wei)護(hu)和(he)機(ji)器(qi)人(ren)本(ben)體(ti)係(xi)統(tong)的(de)維(wei)護(hu)。一(yi)般(ban)性(xing)保(bao)養(yang)是(shi)指(zhi)機(ji)器(qi)人(ren)操(cao)作(zuo)者(zhe)在(zai)開(kai)機(ji)前(qian),對(dui)設(she)備(bei)進(jin)行(xing)點(dian)檢(jian),確(que)認(ren)設(she)備(bei)的(de)完(wan)好(hao)性(xing)以(yi)及(ji)機(ji)器(qi)人(ren)的(de)原(yuan)點(dian)位(wei)置(zhi);在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等(deng)。保(bao)養(yang)時(shi)間(jian)間(jian)隔(ge)主(zhu)要(yao)取(qu)決(jue)於(yu)環(huan)境(jing)條(tiao)件(jian),以(yi)及(ji)機(ji)器(qi)人(ren)運(yun)行(xing)時(shi)數(shu)和(he)溫(wen)度(du)。機(ji)器(qi)係(xi)統(tong)的(de)電(dian)池(chi)是(shi)不(bu)可(ke)充(chong)電(dian)的(de)一(yi)次(ci)性(xing)電(dian)池(chi),隻(zhi)在(zai)控(kong)製(zhi)櫃(gui)外(wai)部(bu)電(dian)源(yuan)斷(duan)電(dian)的(de)情(qing)況(kuang)下(xia)才(cai)工(gong)作(zuo),其(qi)使(shi)用(yong)壽(shou)命(ming)大(da)約(yue)為(wei)7000xiaoshi。dingqijianzhakongzhiqidesanreqingkuang,quebaokongzhiqimeiyoubeisuliaohuoqitacailiaosuofugai,kongzhiqizhouweiyouzugoudejianxi,bingqieyuanlireyuan,kongzhiqidingbuwuzawuduifang,lengquefengshanzhengchanggongzuo,fengshanjinchukouwudusaixianxiang。lengqueqihuiluyibanweimianweihumibixitong,xuanyaoqiudingqijianzhaheqingjiewaibukongqihuiludegegebujian,huanjingshidujiaodashi,xujianzhapaishuikoushifoudingqipaishui。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)jixieshoudizuoheshoubizongshixuyaodingqiqingxi,ruoshiyongrongjizeyingbimianshiyongbingtongdengqiangrongji,yekeyishiyonggaoyaqingxishebei,danyingbimianzhijiexiangjixieshoupenshe。weilefangzhijingdian,bunengshiyongganmobucashi。zhongkongshouwan,ruyoubiyao,shixuyaoqingxi,yibimianhuichenhekeliwuduiji,yongbuqimaodebuliaoqingjie,qingjiehoukezaishouwanbiaomiantianjiashaoliangfanshilinhuo類siwuzhi,yifangbianyihoudeqingxi。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機(ji)器(qi)人(ren)的(de)軸(zhou)製(zhi)動(dong)測(ce)試(shi)是(shi)為(wei)了(le)確(que)定(ding)製(zhi)動(dong)器(qi)是(shi)否(fou)正(zheng)常(chang)工(gong)作(zuo),因(yin)為(wei)在(zai)操(cao)作(zuo)過(guo)程(cheng)中(zhong),每(mei)個(ge)軸(zhou)電(dian)機(ji)製(zhi)動(dong)器(qi)都(dou)會(hui)正(zheng)常(chang)磨(mo)損(sun),必(bi)須(xu)進(jin)行(xing)測(ce)試(shi)。其(qi)測(ce)試(shi)方(fang)法(fa)如(ru)下(xia):a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢jian查zha所suo有you軸zhou是shi否fou維wei持chi在zai原yuan位wei。如ru馬ma達da斷duan電dian時shi機ji械xie手shou仍reng沒mei有you改gai變bian位wei置zhi,則ze製zhi動dong力li矩ju足zu夠gou。還hai可ke移yi動dong機ji械xie手shou,檢jian查zha是shi否fou還hai需xu進jin一yi步bu保bao護hu措cuo施shi。當dang移yi動dong機ji器qi人ren緊jin急ji停ting止zhi時shi,製zhi動dong器qi會hui幫bang助zhu停ting止zhi,可ke能neng產chan生sheng磨mo損sun。因yin此ci,在zai機ji器qi使shi用yong壽shou命ming期qi間jian需xu要yao反fan複fu測ce試shi,以yi檢jian驗yan機ji器qi是shi否fou維wei持chi著zhe原yuan來lai的de能neng力li。
yituohagongzhinengdejiqirenquanchanyelianbuju,hagonggongzhezhiliyuquanfangweidazaogongyejiqirenweibaozhongxin,weigengduodezhizaoyeqiyejiejuegongyejiqirenweixiuhebaoyangdehouguzhiyou,yigengjiayouzhidefuwuweizhizaoyeqiyedezhinenghuafazhantigongzhuli。