http://kadhoai.com.cn 2026-04-27 04:02:48 來源:TOM
近jin年nian來lai,伴ban隨sui我wo國guo工gong業ye機ji器qi人ren產chan業ye的de發fa展zhan,許xu多duo原yuan本ben依yi賴lai人ren工gong的de製zhi造zao行xing業ye,引yin進jin工gong業ye機ji器qi人ren替ti代dai傳chuan統tong的de勞lao動dong力li,從cong而er達da到dao降jiang低di成cheng本ben,提ti高gao生sheng產chan效xiao率lv的de效xiao果guo。對dui於yu企qi業ye而er言yan,工gong業ye機ji器qi人ren管guan理li與yu維wei護hu保bao養yang是shi一yi個ge新xin型xing的de技ji術shu工gong種zhong,不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
盡jin管guan工gong業ye機ji器qi人ren的de應ying用yong量liang越yue來lai越yue大da,但dan相xiang關guan的de機ji器qi人ren維wei保bao企qi業ye和he應ying用yong性xing人ren才cai卻que極ji度du缺que乏fa,不bu能neng滿man足zu日ri益yi增zeng長chang的de機ji器qi人ren維wei保bao需xu求qiu。根gen據ju機ji器qi人ren十shi三san五wu產chan業ye發fa展zhan規gui劃hua,預yu計ji到dao2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
在zai哈ha工gong共gong哲zhe董dong事shi長chang董dong永yong軍jun看kan來lai,目mu前qian中zhong國guo工gong業ye機ji器qi人ren處chu於yu高gao速su發fa展zhan的de時shi期qi,無wu論lun是shi進jin口kou工gong業ye機ji器qi人ren還hai是shi國guo產chan工gong業ye機ji器qi人ren,都dou在zai快kuai速su發fa展zhan,而er一yi些xie企qi業ye受shou製zhi於yu自zi身shen成cheng本ben等deng因yin素su,沒mei有you配pei備bei相xiang應ying的de技ji術shu人ren員yuan,導dao致zhi機ji器qi人ren的de後hou續xu服fu務wu跟gen不bu上shang,尤you其qi在zai機ji器qi人ren維wei保bao方fang麵mian,更geng是shi相xiang對dui欠qian缺que。董dong永yong軍jun表biao示shi,機ji器qi人ren維wei保bao不bu到dao位wei,將jiang導dao致zhi機ji器qi人ren不bu能neng正zheng常chang運yun行xing,影ying響xiang機ji器qi人ren的de工gong作zuo精jing度du,甚shen至zhi影ying響xiang機ji器qi人ren的de使shi用yong壽shou命ming。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健(jian)康(kang)運(yun)行(xing)等(deng)起(qi)著(zhe)十(shi)分(fen)重(zhong)要(yao)的(de)作(zuo)用(yong)。工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)護(hu)保(bao)養(yang)對(dui)於(yu)機(ji)器(qi)人(ren)提(ti)高(gao)產(chan)品(pin)品(pin)質(zhi)和(he)生(sheng)產(chan)效(xiao)率(lv),降(jiang)低(di)人(ren)力(li)成(cheng)本(ben)等(deng)有(you)著(zhe)重(zhong)要(yao)的(de)意(yi)義(yi)。這(zhe)就(jiu)要(yao)求(qiu)企(qi)業(ye)管(guan)理(li)層(ceng)需(xu)要(yao)高(gao)度(du)重(zhong)視(shi),從(cong)製(zhi)度(du)上(shang)健(jian)全(quan)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)維(wei)護(hu)保(bao)養(yang)管(guan)理(li)製(zhi)度(du),提(ti)高(gao)機(ji)器(qi)人(ren)投(tou)運(yun)率(lv);維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

juhagonggongzhedongshichangdongyongjunjieshao,hagongzhinengqixiazigongsihagonggongzhejiqirenshigongyejiqirenquanshengmingzhouqifuwushang,jiqirendeweibaoshijiqirenquanshengmingzhouqizhongbukehuoque、至zhi關guan重zhong要yao的de環huan節jie之zhi一yi,為wei客ke戶hu的de機ji器qi人ren提ti供gong定ding製zhi化hua的de維wei護hu保bao養yang套tao餐can,是shi哈ha工gong共gong哲zhe的de服fu務wu特te點dian和he產chan業ye優you勢shi之zhi一yi。基ji於yu智zhi能neng時shi代dai的de到dao來lai,各ge項xiang技ji術shu不bu斷duan深shen化hua,不bu同tong產chan業ye融rong合he升sheng級ji,哈ha工gong共gong哲zhe將jiang穩wen紮zha穩wen打da、chengfengpolang,yuhagongzhinengxietongfazhan,yituohagongdajiqirenjituanhehaerbingongyedaxueqiangyoulidejishuziyuanyoushi,heliheguifazhanwomendepinpaiyoushi,zhudongxuexiguoneiwaixianjinjishuheguanlilinian,jianghagonggongzhequanshengmingzhouqifuwushangdepinpaizuodazuoqiang,zaixingyeneixingchengpinpaiyoushi,zaiguojishangxingchengpinpaijingzhengli,weikehuyijishangxiayougongyingliandepingwenfazhanbaojiahuhang。
2018年(nian),哈(ha)工(gong)共(gong)哲(zhe)安(an)陽(yang)基(ji)地(di)成(cheng)立(li),主(zhu)要(yao)專(zhuan)業(ye)從(cong)事(shi)二(er)手(shou)機(ji)器(qi)人(ren)再(zai)製(zhi)造(zao),為(wei)中(zhong)小(xiao)企(qi)業(ye)提(ti)供(gong)自(zi)動(dong)化(hua)解(jie)決(jue)方(fang)案(an)。在(zai)安(an)陽(yang)基(ji)地(di)成(cheng)立(li)初(chu)期(qi),哈(ha)工(gong)共(gong)哲(zhe)已(yi)經(jing)著(zhe)手(shou)在(zai)售(shou)後(hou)和(he)服(fu)務(wu)上(shang)為(wei)客(ke)戶(hu)提(ti)供(gong)更(geng)加(jia)全(quan)麵(mian)的(de)保(bao)障(zhang),隨(sui)著(zhe)哈(ha)工(gong)共(gong)哲(zhe)完(wan)善(shan)的(de)機(ji)器(qi)人(ren)產(chan)業(ye)鏈(lian)布(bu)局(ju)落(luo)地(di),2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

zihagonggongzheluodianyangzhepianzhongyuandadiyilai,kehubaoyouliangxunsutisheng,guoneiwaidekehushuliangyejiejiepansheng,yidadaoshubaijia。duiyuquanshengmingzhouqizhongdeweibaofuwu,kehudexuqiuchengxianfeiyueshizengchang。suihou,hagonggongzheyu2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,布bu局ju長chang三san角jiao,輻fu射she全quan中zhong國guo。哈ha工gong共gong哲zhe常chang州zhou基ji地di定ding位wei於yu工gong業ye機ji器qi人ren的de全quan生sheng命ming周zhou期qi服fu務wu商shang,為wei工gong業ye機ji器qi人ren應ying用yong端duan提ti供gong全quan新xin及ji二er手shou機ji器qi人ren本ben體ti銷xiao售shou、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、減jian少shao費fei用yong開kai支zhi提ti供gong大da數shu據ju的de支zhi持chi。術shu業ye有you專zhuan攻gong,哈ha工gong共gong哲zhe技ji術shu團tuan隊dui將jiang以yi更geng加jia專zhuan業ye的de技ji能neng完wan成cheng各ge類lei企qi業ye的de定ding製zhi需xu求qiu,讓rang客ke戶hu更geng為wei放fang心xin,更geng有you保bao障zhang。如ru此ci,客ke戶hu便bian有you更geng多duo的de精jing力li投tou入ru到dao產chan能neng擴kuo建jian,從cong而er達da成cheng互hu助zhu互hu促cu的de雙shuang贏ying。

哈ha工gong共gong哲zhe提ti供gong的de工gong業ye機ji器qi人ren的de維wei護hu與yu保bao養yang,主zhu要yao包bao括kuo一yi般ban性xing保bao養yang和he例li行xing維wei護hu。例li行xing維wei護hu分fen為wei控kong製zhi櫃gui維wei護hu和he機ji器qi人ren本ben體ti係xi統tong的de維wei護hu。一yi般ban性xing保bao養yang是shi指zhi機ji器qi人ren操cao作zuo者zhe在zai開kai機ji前qian,對dui設she備bei進jin行xing點dian檢jian,確que認ren設she備bei的de完wan好hao性xing以yi及ji機ji器qi人ren的de原yuan點dian位wei置zhi;在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等(deng)。保(bao)養(yang)時(shi)間(jian)間(jian)隔(ge)主(zhu)要(yao)取(qu)決(jue)於(yu)環(huan)境(jing)條(tiao)件(jian),以(yi)及(ji)機(ji)器(qi)人(ren)運(yun)行(xing)時(shi)數(shu)和(he)溫(wen)度(du)。機(ji)器(qi)係(xi)統(tong)的(de)電(dian)池(chi)是(shi)不(bu)可(ke)充(chong)電(dian)的(de)一(yi)次(ci)性(xing)電(dian)池(chi),隻(zhi)在(zai)控(kong)製(zhi)櫃(gui)外(wai)部(bu)電(dian)源(yuan)斷(duan)電(dian)的(de)情(qing)況(kuang)下(xia)才(cai)工(gong)作(zuo),其(qi)使(shi)用(yong)壽(shou)命(ming)大(da)約(yue)為(wei)7000小xiao時shi。定ding期qi檢jian查zha控kong製zhi器qi的de散san熱re情qing況kuang,確que保bao控kong製zhi器qi沒mei有you被bei塑su料liao或huo其qi它ta材cai料liao所suo覆fu蓋gai,控kong製zhi器qi周zhou圍wei有you足zu夠gou的de間jian隙xi,並bing且qie遠yuan離li熱re源yuan,控kong製zhi器qi頂ding部bu無wu雜za物wu堆dui放fang,冷leng卻que風feng扇shan正zheng常chang工gong作zuo,風feng扇shan進jin出chu口kou無wu堵du塞sai現xian象xiang。冷leng卻que器qi回hui路lu一yi般ban為wei免mian維wei護hu密mi閉bi係xi統tong,需xu按an要yao求qiu定ding期qi檢jian查zha和he清qing潔jie外wai部bu空kong氣qi回hui路lu的de各ge個ge部bu件jian,環huan境jing濕shi度du較jiao大da時shi,需xu檢jian查zha排pai水shui口kou是shi否fou定ding期qi排pai水shui。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)機(ji)械(xie)手(shou)底(di)座(zuo)和(he)手(shou)臂(bi)總(zong)是(shi)需(xu)要(yao)定(ding)期(qi)清(qing)洗(xi),若(ruo)使(shi)用(yong)溶(rong)劑(ji)則(ze)應(ying)避(bi)免(mian)使(shi)用(yong)丙(bing)酮(tong)等(deng)強(qiang)溶(rong)劑(ji),也(ye)可(ke)以(yi)使(shi)用(yong)高(gao)壓(ya)清(qing)洗(xi)設(she)備(bei),但(dan)應(ying)避(bi)免(mian)直(zhi)接(jie)向(xiang)機(ji)械(xie)手(shou)噴(pen)射(she)。為(wei)了(le)防(fang)止(zhi)靜(jing)電(dian),不(bu)能(neng)使(shi)用(yong)幹(gan)抹(mo)布(bu)擦(ca)拭(shi)。中(zhong)空(kong)手(shou)腕(wan),如(ru)有(you)必(bi)要(yao),視(shi)需(xu)要(yao)清(qing)洗(xi),以(yi)避(bi)免(mian)灰(hui)塵(chen)和(he)顆(ke)粒(li)物(wu)堆(dui)積(ji),用(yong)不(bu)起(qi)毛(mao)的(de)布(bu)料(liao)清(qing)潔(jie),清(qing)潔(jie)後(hou)可(ke)在(zai)手(shou)腕(wan)表(biao)麵(mian)添(tian)加(jia)少(shao)量(liang)凡(fan)士(shi)林(lin)或(huo)類(類)似(si)物(wu)質(zhi),以(yi)方(fang)便(bian)以(yi)後(hou)的(de)清(qing)洗(xi)。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機ji器qi人ren的de軸zhou製zhi動dong測ce試shi是shi為wei了le確que定ding製zhi動dong器qi是shi否fou正zheng常chang工gong作zuo,因yin為wei在zai操cao作zuo過guo程cheng中zhong,每mei個ge軸zhou電dian機ji製zhi動dong器qi都dou會hui正zheng常chang磨mo損sun,必bi須xu進jin行xing測ce試shi。其qi測ce試shi方fang法fa如ru下xia:a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢(jian)查(zha)所(suo)有(you)軸(zhou)是(shi)否(fou)維(wei)持(chi)在(zai)原(yuan)位(wei)。如(ru)馬(ma)達(da)斷(duan)電(dian)時(shi)機(ji)械(xie)手(shou)仍(reng)沒(mei)有(you)改(gai)變(bian)位(wei)置(zhi),則(ze)製(zhi)動(dong)力(li)矩(ju)足(zu)夠(gou)。還(hai)可(ke)移(yi)動(dong)機(ji)械(xie)手(shou),檢(jian)查(zha)是(shi)否(fou)還(hai)需(xu)進(jin)一(yi)步(bu)保(bao)護(hu)措(cuo)施(shi)。當(dang)移(yi)動(dong)機(ji)器(qi)人(ren)緊(jin)急(ji)停(ting)止(zhi)時(shi),製(zhi)動(dong)器(qi)會(hui)幫(bang)助(zhu)停(ting)止(zhi),可(ke)能(neng)產(chan)生(sheng)磨(mo)損(sun)。因(yin)此(ci),在(zai)機(ji)器(qi)使(shi)用(yong)壽(shou)命(ming)期(qi)間(jian)需(xu)要(yao)反(fan)複(fu)測(ce)試(shi),以(yi)檢(jian)驗(yan)機(ji)器(qi)是(shi)否(fou)維(wei)持(chi)著(zhe)原(yuan)來(lai)的(de)能(neng)力(li)。
yituohagongzhinengdejiqirenquanchanyelianbuju,hagonggongzhezhiliyuquanfangweidazaogongyejiqirenweibaozhongxin,weigengduodezhizaoyeqiyejiejuegongyejiqirenweixiuhebaoyangdehouguzhiyou,yigengjiayouzhidefuwuweizhizaoyeqiyedezhinenghuafazhantigongzhuli。