http://kadhoai.com.cn 2026-04-27 15:11:20 來源:ARBOR中國有限公司
食品加工和包裝機械製造業是為食品工業提供技術裝備的重要產業,近年來逐步發展為我國國民經濟中增長最快、最具活力的支柱產業之一。但由於起步較晚、jishuziyuanbugoujizhongdengyuanyin,woguodeshipinjiagonghebaozhuangjixiezhizaoyejishuchuangxinnenglifeichangboruo。guominshenghuoshuipingdetigaoduishipingongyedetuijinzuoyongxianeryijian,shipinjixiegongyeshichangqianjingbeipubiankanhao,danduiguoneishipinjixiechangjingyingzhelaishuo,zhegeshichangdaodishiyikuaimeiweidedangaohaishiyikuaitangshoudeshanyune?zhongguoshipinhebaozhuangjixiegongyexiehuichangwufulishichanghenanzhizaijieshoujizhecaifangshijiubiaoshi:“目前很多國內的食品加工和包裝機械製造企業的發展是被動的,很多技術方麵的改進也都是無奈之舉。”
helishichangzhichu,congzidonghuajishuyingyongdejiaodulaikan,woguodeshipinjixiegongyeyuguowaifadaguojiadechajujiaoweimingxian。jinnianlai,bentuqiyeyeyouyizaizhefangmiantigaojingzhengli,danshijishufangmiandegaijingongzuoyeshisuizheshichangjieshoududebianhuaerzhujianzhankaide。zaiguowaiyingyongjiaoweichengshudejishujiaorongyibeiguoneiqiyecaina,dantongshizheyezhiyuelebentushipinjixiezhizaoyedezhudongfazhan。suoyi,zhuanbianfazhanmoshixuyaodeshizaijiejianxianjinjishudetongshi,bentuqiyejingyingliniandezhuanbian。
傳感技術應用範圍逐漸擴大
muqian,shipinjiagongyubaozhuangguochengzhongdejiancejishubujinjinjuxianyushengchanxianshangzazhidejiance,suizheshipinjianyanshouzhongshichengduzhujianjiada,jiancejishuyingyonglingyujinyibukuoda。
在食品加工與包裝機械行業中,傳感器的應用場合繁多,在食品飲料存儲罐的監控、灌裝封裝、混合及加工、冷卻及加溫、清潔、包裝等工序都要用到傳感器。近年來,傳感技術的應用又出現了很多新的亮點,市場的缺口也成為了眾多自動化廠商的必爭之地。
隨著食品安全問題的日益突出,國家對食品安全重視程度也逐漸加大,這就對食品檢測技術提出了更加細化的要求。何理事長介紹說:“以往我們的食品機械製造廠對於食品檢測技術關注較少,相對於整機性能的提升,食品檢測技術發展空間很大。”傳感技術的應用無疑是推動食品檢測技術的重要因素,在溫度、位wei置zhi等deng物wu理li量liang的de采cai集ji方fang麵mian,傳chuan感gan技ji術shu也ye有you更geng高gao的de要yao求qiu。據ju了le解jie,一yi種zhong全quan新xin的de集ji成cheng電dian路lu檢jian測ce器qi已yi經jing開kai始shi應ying用yong於yu國guo外wai的de食shi品pin加jia工gong廠chang,它ta能neng測ce出chu某mou種zhong食shi品pin或huo某mou種zhong飲yin料liao的de變bian質zhi時shi間jian。這zhe種zhong食shi品pin保bao質zhi檢jian測ce裝zhuang置zhi由you傳chuan感gan器qi和he掃sao描miao儀yi構gou成cheng,檢jian測ce人ren員yuan隻zhi需xu將jiang掃sao描miao儀yi對dui準zhun食shi品pin發fa射she無wu線xian電dian波bo,掃sao描miao儀yi發fa出chu的de無wu線xian電dian波bo訊xun號hao會hui使shi食shi品pin產chan生sheng震zhen動dong,同tong時shi發fa出chu樂le譜pu波bo,然ran後hou再zai傳chuan導dao給gei傳chuan感gan器qi。通tong過guo用yong標biao準zhun的de數shu據ju庫ku標biao定ding相xiang關guan參can數shu,瞬shun間jian即ji可ke確que定ding所suo檢jian測ce食shi品pin變bian質zhi的de時shi間jian,其qi檢jian測ce結jie果guo相xiang當dang準zhun確que。
helishichangzhichu,muqianshipinjiagongyubaozhuangguochengzhongdejiancejishubujinjinjuxianyushengchanxianshangzazhidejiance,suizheshipinjianyanshouzhongshichengduzhujianjiada,jiancejishuyingyonglingyujinyibukuoda。zaijiqishijiaochanpinzhong,caisejiqishijiaochanpinzaishipinjiancefangmianyingyongjiaoweituchu,womenkeyitongguoshiwudeyanselaiquedingchengshuduyijizhiliangdengjidengcanshu。lingwai,jinnianlaisuizhewuxianchuanganqiwangluoyingyongdezhujianpuji,guowaiyixiedaxingdeshipinjiagongchangyijingjiangqiyingyongdaobaozhangshipinanquandeshipinxinxicaijixitongzhong。tongguowuxianchuanganqiwangluo,shipinjiagongchangnenggourangxiaofeizhewanquandilejieshipinzaishengchan、運輸、存儲等過程的相關信息,這樣直觀、透(tou)明(ming)的(de)信(xin)息(xi)大(da)大(da)消(xiao)除(chu)了(le)他(ta)們(men)對(dui)於(yu)食(shi)品(pin)安(an)全(quan)的(de)顧(gu)慮(lv)。與(yu)此(ci)同(tong)時(shi),這(zhe)也(ye)有(you)利(li)於(yu)監(jian)管(guan)部(bu)門(men)及(ji)時(shi)發(fa)現(xian)問(wen)題(ti),並(bing)有(you)據(ju)可(ke)查(zha),能(neng)夠(gou)製(zhi)止(zhi)食(shi)品(pin)安(an)全(quan)問(wen)題(ti)的(de)發(fa)生(sheng)。
現場總線、終端包裝物流技術發展較快
現場總線技術在國內的大型食品加工企業應用較為普遍,這為整個生產線的無人化操作以及傳動、檢測等工序的無縫銜接提供了便利;物流自動化技術最直接的體現就是使得人力得到節省,盡管中國的勞動力較為充足,但物流的發展是大勢所趨。
據ju了le解jie,國guo內nei早zao期qi就jiu有you部bu分fen大da型xing食shi品pin製zhi造zao企qi業ye開kai始shi使shi用yong現xian場chang總zong線xian技ji術shu,廣guang州zhou珠zhu江jiang啤pi酒jiu集ji團tuan公gong司si就jiu是shi其qi中zhong之zhi一yi,前qian期qi的de釀niang酒jiu工gong藝yi和he後hou期qi的de包bao裝zhuang工gong藝yi中zhong都dou應ying用yong了le現xian場chang總zong線xian技ji術shu。從cong2003年開始到如今,珠江啤酒在四期發酵和四期糖化工藝過程中均應用了現場總線係統對車間級的現場控製進行集中管理;在(zai)啤(pi)酒(jiu)包(bao)裝(zhuang)生(sheng)產(chan)線(xian)上(shang)也(ye)一(yi)直(zhi)使(shi)用(yong)現(xian)場(chang)總(zong)線(xian)技(ji)術(shu),目(mu)前(qian)珠(zhu)江(jiang)啤(pi)酒(jiu)集(ji)團(tuan)的(de)大(da)部(bu)分(fen)生(sheng)產(chan)線(xian)以(yi)及(ji)正(zheng)在(zai)籌(chou)建(jian)的(de)生(sheng)產(chan)線(xian)已(yi)經(jing)開(kai)始(shi)普(pu)遍(bian)應(ying)用(yong)現(xian)場(chang)總(zong)線(xian)技(ji)術(shu)。何(he)理(li)事(shi)長(chang)解(jie)釋(shi)道(dao):“現場總線技術在國內的大型食品加工企業應用較為普遍,這為整個生產線的無人化操作以及傳動、檢(jian)測(ce)等(deng)工(gong)序(xu)的(de)無(wu)縫(feng)銜(xian)接(jie)提(ti)供(gong)了(le)便(bian)利(li)。其(qi)實(shi)在(zai)藥(yao)品(pin)的(de)包(bao)裝(zhuang)線(xian)上(shang),現(xian)場(chang)總(zong)線(xian)的(de)應(ying)用(yong)更(geng)為(wei)廣(guang)泛(fan)。相(xiang)對(dui)於(yu)人(ren)工(gong)操(cao)作(zuo)來(lai)說(shuo),運(yun)用(yong)現(xian)場(chang)總(zong)線(xian)技(ji)術(shu)使(shi)得(de)控(kong)製(zhi)更(geng)為(wei)精(jing)準(zhun),並(bing)且(qie)在(zai)衛(wei)生(sheng)方(fang)麵(mian)更(geng)有(you)保(bao)證(zheng)。”
運用現場總線技術首先“解放”了大部分的硬件,使得繁瑣的安裝環節得到簡化;在生產應用的實際過程中,便利性與靈活性更加明顯;可以將現場總線技術與ERP係統集成,這樣管理層就可以通過ERP係統十分便利地調取、分fen析xi運yun行xing數shu據ju,了le解jie生sheng產chan的de實shi際ji和he即ji時shi情qing況kuang,監jian測ce車che間jian的de運yun行xing情qing況kuang。何he理li事shi長chang同tong時shi指zhi出chu,現xian場chang總zong線xian技ji術shu的de應ying用yong也ye和he企qi業ye的de管guan理li與yu技ji術shu水shui平ping有you關guan,有you些xie企qi業ye並bing沒mei達da到dao預yu想xiang的de應ying用yong效xiao果guo。所suo以yi,他ta建jian議yi企qi業ye必bi須xu要yao考kao慮lv好hao是shi否fou有you能neng力li、有必要應用此項技術。
談到國內企業近十幾年來的變化,何理事長也十分驚歎於這些企業的變化:“在20年nian前qian,我wo們men去qu青qing島dao啤pi酒jiu廠chang考kao察cha,窄zhai小xiao的de生sheng產chan車che間jian裏li有you很hen多duo裝zhuang箱xiang的de工gong人ren。由you於yu生sheng產chan規gui模mo的de不bu斷duan加jia大da,工gong人ren也ye不bu斷duan增zeng多duo。而er廠chang房fang不bu能neng無wu限xian製zhi的de擴kuo大da來lai容rong納na不bu斷duan增zeng多duo的de工gong人ren,所suo以yi物wu流liu等deng自zi動dong化hua技ji術shu應ying運yun而er生sheng。”
據何理事長介紹,我國的食品和包裝機械已由簡單生產線向自動化生產線發展,其單線的生產規模也在不斷提升,如啤酒灌裝線已達到50000瓶/xiaoshi。congxiexiangkaishiyizhidaozhuangxiangxiaxian,jibenshangbuyongrengongcaozuo,youxieyinliaoshengchanchejianjibenshangzuodaowurenhuaguanli。erwuliuzidonghuadejinyibufazhanjiushidezhenggeshipinjiagongyubaozhuangshengchanxiandedaowanshan,yigewanzhengdeshipinjiagonglianjiuxingchengle。
新技術推廣尚待市場需求配合
幾ji年nian前qian,國guo外wai的de一yi些xie食shi品pin廠chang中zhong應ying用yong的de包bao裝zhuang機ji械xie產chan品pin就jiu應ying用yong到dao了le自zi動dong識shi別bie功gong能neng,這zhe就jiu為wei多duo種zhong類lei的de產chan品pin封feng裝zhuang在zai一yi起qi提ti供gong了le極ji大da方fang便bian。實shi現xian快kuai速su而er且qie準zhun確que包bao裝zhuang的de同tong時shi,排pai除chu了le人ren工gong操cao作zuo的de視shi覺jiao及ji體ti力li的de疲pi勞lao等deng因yin素su。但dan這zhe種zhong技ji術shu在zai國guo內nei應ying用yong還hai較jiao少shao,所suo以yi在zai國guo內nei推tui廣guang新xin技ji術shu必bi須xu要yao考kao慮lv市shi場chang需xu求qiu、消費觀念等因素。
談到食品包裝新技術的應用,何理事長舉例說;“幾ji年nian前qian,國guo外wai的de一yi些xie食shi品pin廠chang中zhong應ying用yong的de包bao裝zhuang機ji械xie產chan品pin就jiu應ying用yong到dao了le自zi動dong識shi別bie功gong能neng,這zhe就jiu為wei多duo種zhong類lei的de產chan品pin封feng裝zhuang在zai一yi起qi提ti供gong了le極ji大da方fang便bian。實shi現xian快kuai速su而er且qie準zhun確que包bao裝zhuang的de同tong時shi,排pai除chu了le人ren工gong操cao作zuo的de視shi覺jiao及ji體ti力li的de疲pi勞lao等deng因yin素su。但dan這zhe種zhong技ji術shu在zai國guo內nei應ying用yong還hai較jiao少shao,所suo以yi在zai國guo內nei推tui廣guang新xin技ji術shu必bi須xu要yao考kao慮lv市shi場chang需xu求qiu、消費觀念等因素。”何理事長所講的自動識別功能指的就是自動識別包裝材料的厚度、硬度、反彈力等,通過電腦反饋到機械手調整動作幅度,保證不反彈;同(tong)時(shi),保(bao)證(zheng)各(ge)種(zhong)不(bu)同(tong)的(de)產(chan)品(pin)裝(zhuang)到(dao)同(tong)一(yi)盒(he)中(zhong),其(qi)排(pai)列(lie)是(shi)有(you)規(gui)律(lv)的(de)。由(you)於(yu)生(sheng)產(chan)線(xian)傳(chuan)遞(di)的(de)產(chan)品(pin)是(shi)無(wu)序(xu)的(de),那(na)麼(me)則(ze)需(xu)要(yao)探(tan)頭(tou)掃(sao)描(miao)來(lai)確(que)定(ding)不(bu)同(tong)形(xing)狀(zhuang)的(de)物(wu)料(liao)位(wei)置(zhi),然(ran)後(hou)反(fan)饋(kui)給(gei)不(bu)同(tong)機(ji)械(xie)手(shou),這(zhe)樣(yang)它(ta)就(jiu)會(hui)準(zhun)確(que)無(wu)誤(wu)地(di)將(jiang)物(wu)品(pin)按(an)準(zhun)確(que)的(de)位(wei)置(zhi)及(ji)方(fang)向(xiang)放(fang)入(ru)托(tuo)盤(pan)中(zhong)。
而麵對如此精準而又節省人力的方法,大多數國內的企業還是說了“不”。何(he)理(li)事(shi)長(chang)指(zhi)出(chu),國(guo)外(wai)發(fa)達(da)國(guo)家(jia)的(de)知(zhi)名(ming)食(shi)品(pin)廠(chang),產(chan)品(pin)需(xu)求(qiu)量(liang)很(hen)大(da),這(zhe)樣(yang)應(ying)用(yong)一(yi)些(xie)新(xin)技(ji)術(shu)可(ke)以(yi)直(zhi)接(jie)使(shi)得(de)生(sheng)產(chan)效(xiao)率(lv)明(ming)顯(xian)提(ti)高(gao),引(yin)進(jin)技(ji)術(shu)的(de)成(cheng)本(ben)就(jiu)大(da)大(da)降(jiang)低(di)了(le)。而(er)國(guo)內(nei)大(da)多(duo)本(ben)土(tu)的(de)食(shi)品(pin)廠(chang)以(yi)中(zhong)小(xiao)規(gui)模(mo)企(qi)業(ye)為(wei)主(zhu),這(zhe)種(zhong)提(ti)高(gao)效(xiao)率(lv)的(de)優(you)勢(shi)並(bing)不(bu)明(ming)顯(xian)。同(tong)時(shi),中(zhong)國(guo)的(de)食(shi)品(pin)工(gong)業(ye),尤(you)其(qi)是(shi)食(shi)品(pin)包(bao)裝(zhuang)業(ye)長(chang)期(qi)需(xu)要(yao)引(yin)進(jin)大(da)量(liang)國(guo)外(wai)的(de)先(xian)進(jin)技(ji)術(shu)和(he)設(she)備(bei),造(zao)成(cheng)的(de)後(hou)果(guo)就(jiu)是(shi)中(zhong)國(guo)的(de)大(da)型(xing)包(bao)裝(zhuang)企(qi)業(ye)的(de)高(gao)端(duan)設(she)備(bei)市(shi)場(chang)份(fen)額(e)幾(ji)乎(hu)被(bei)國(guo)外(wai)設(she)備(bei)占(zhan)據(ju)。這(zhe)種(zhong)被(bei)動(dong)的(de)發(fa)展(zhan)局(ju)麵(mian)往(wang)往(wang)使(shi)得(de)國(guo)內(nei)的(de)食(shi)品(pin)加(jia)工(gong)廠(chang)在(zai)被(bei)逼(bi)無(wu)奈(nai)的(de)時(shi)候(hou),才(cai)會(hui)選(xuan)擇(ze)利(li)用(yong)自(zi)動(dong)化(hua)技(ji)術(shu)來(lai)升(sheng)級(ji)設(she)備(bei)。所(suo)以(yi),何(he)理(li)事(shi)長(chang)認(ren)為(wei)中(zhong)國(guo)包(bao)裝(zhuang)工(gong)業(ye)應(ying)該(gai)從(cong)實(shi)際(ji)出(chu)發(fa),引(yin)進(jin)技(ji)術(shu)的(de)同(tong)時(shi),自(zi)主(zhu)創(chuang)新(xin)也(ye)必(bi)不(bu)可(ke)少(shao),這(zhe)樣(yang)才(cai)能(neng)生(sheng)產(chan)出(chu)適(shi)合(he)國(guo)內(nei)市(shi)場(chang)需(xu)求(qiu)的(de)設(she)備(bei)。