http://kadhoai.com.cn 2026-04-26 09:46:37 來源:中國農機網
編者語:在zai液ye壓ya挖wa掘jue機ji領ling域yu,節jie能neng控kong製zhi的de目mu的de不bu僅jin僅jin是shi提ti高gao燃ran油you利li用yong率lv,更geng重zhong要yao的de意yi義yi在zai於yu能neng夠gou取qu得de一yi係xi列lie降jiang低di使shi用yong成cheng本ben的de效xiao果guo。從cong國guo內nei外wai發fa展zhan狀zhuang況kuang來lai看kan,液ye壓ya挖wa掘jue機ji的de節jie能neng控kong製zhi有you以yi下xia九jiu種zhong發fa展zhan趨qu勢shi
zaiyeyawajuejilingyu,jienengkongzhidemudebujinjinshitigaoranyouliyonglv,gengzhongyaodeyiyizaiyunenggouqudeyixiliejiangdishiyongchengbendexiaoguo。ziliaoxianshi,gongchengjixiejiangjin40%的故障來自液壓係統,15%zuoyoudeguzhanglaizifadongji。caiyongjienengjishuhou,keyitigaofadongjigonglvdeliyonglv,jianshaoyeyaxitonggonglvsunshi,shidonglixitongyufuzaisuoxugonglvgenghaodipipei,jiangdilefadongjiheyeyayuanjiandegongzuoqiangdu,tigaoleshebeizaishiyongzhongdekekaoxing。
從國內外發展狀況來看,液壓挖掘機的節能控製有以下發展趨勢:
電液比例控製智能化
電液比例控製在80年代初就開始應用於工程機械,到目前已經在液壓挖掘機上得到了大量應用。電液比例技術用於工程機械,可以省去複雜、龐大的液壓信號傳遞管路,用電信號傳遞液壓參數,不但能加快係統響應,而且使整個挖掘機動力係統控製更方便、靈活。進入90年代後,隨著計算機技術的發展,電液比例控製更進一步“智能化",電液比例泵和比例閥的應用日益增多,從而出現了“智能化液壓挖掘機”。這種智能化主要體現在以下幾個方麵。首先,計算機能夠自動監測液壓係統和柴油機的運行參數,如壓力、柴油機轉速等,並能根據這些參數自動控製整個挖掘機動力係統運行在高效節能狀態。其次,能夠完成一些半自動操作,如平地、斜xie坡po的de修xiu整zheng等deng,對dui司si機ji的de熟shu練lian程cheng度du要yao求qiu降jiang低di,但dan工gong作zuo質zhi量liang卻que能neng夠gou得de到dao大da幅fu度du提ti高gao。第di三san,能neng夠gou根gen據ju監jian測ce到dao的de運yun行xing參can數shu進jin行xing故gu障zhang診zhen斷duan,便bian於yu挖wa掘jue機ji的de維wei護hu。這zhe些xie功gong能neng的de出chu現xian,使shi挖wa掘jue機ji性xing能neng得de以yi大da幅fu度du提ti高gao。
柴油機電噴控製
在傳統的機械調速柴油機上,噴油泵的循環供油量、噴pen油you提ti前qian角jiao等deng都dou受shou到dao轉zhuan速su影ying響xiang,使shi柴chai油you機ji性xing能neng難nan以yi進jin一yi步bu提ti高gao。在zai柴chai油you機ji上shang應ying用yong電dian噴pen控kong製zhi後hou,可ke以yi使shi泵beng的de循xun環huan供gong油you量liang和he噴pen油you提ti前qian角jiao不bu再zai受shou轉zhuan速su的de影ying響xiang,從cong而er使shi挖wa掘jue機ji能neng夠gou一yi直zhi工gong作zuo在zai最zui佳jia狀zhuang態tai,而er且qie加jia快kuai了le響xiang應ying速su度du。開kai發fa柴chai油you機ji電dian噴pen控kong製zhi器qi是shi提ti高gao挖wa掘jue機ji節jie能neng性xing的de一yi個ge重zhong要yao環huan節jie。
負荷傳感控製將繼續發展
負荷傳感控製從20世紀70年nian代dai開kai始shi興xing起qi,各ge工gong程cheng機ji械xie液ye壓ya件jian生sheng產chan廠chang商shang紛fen紛fen推tui出chu了le一yi係xi列lie有you關guan產chan品pin。這zhe種zhong係xi統tong具ju有you良liang好hao的de節jie能neng性xing和he操cao縱zong性xing,即ji使shi不bu熟shu練lian的de司si機ji也ye能neng很hen快kuai適shi應ying。比bi例li流liu量liang分fen配pei閥fa的de出chu現xian進jin一yi步bu推tui動dong了le負fu荷he傳chuan感gan技ji術shu在zai挖wa掘jue機ji上shang的de應ying用yong,使shi挖wa掘jue機ji操cao縱zong性xing進jin一yi步bu提ti高gao,解jie決jue了le西xi方fang國guo家jia由you於yu熟shu練lian司si機ji的de缺que乏fa而er帶dai來lai的de問wen題ti。因yin此ci,負fu荷he傳chuan感gan控kong製zhi挖wa掘jue機ji在zai發fa達da國guo家jia的de需xu求qiu將jiang會hui進jin一yi步bu上shang升sheng。
六通多路閥繼續存在
盡jin管guan采cai用yong四si通tong閥fa的de負fu荷he傳chuan感gan係xi統tong能neng提ti供gong精jing確que操cao作zuo,但dan並bing非fei所suo有you場chang合he都dou需xu要yao精jing確que操cao作zuo,而er且qie熟shu練lian司si機ji也ye能neng用yong非fei負fu荷he傳chuan感gan係xi統tong挖wa掘jue機ji完wan成cheng精jing確que操cao作zuo。更geng重zhong要yao的de是shi,負fu荷he傳chuan感gan係xi統tong價jia格ge較jiao高gao,限xian製zhi了le它ta在zai發fa展zhan中zhong國guo家jia的de應ying用yong。目mu前qian,世shi界jie上shang許xu多duo著zhu名ming的de挖wa掘jue機ji生sheng產chan廠chang商shang,其qi產chan品pin中zhong既ji有you使shi用yong四si通tong閥fa的de負fu荷he傳chuan感gan控kong製zhi挖wa掘jue機ji,也ye有you使shi用yong六liu通tong閥fa液ye壓ya係xi統tong如ru正zheng流liu量liang、負流量控製的挖掘機。成熟的製造技術和低廉的價格將會使六通多路閥繼續發揮作用。
進一步改進閥控節能控製
在采用六通多路閥的液壓係統中,仍然有許多可以改進的地方,如操縱性、節能性等,至今國外各挖掘機生產廠仍在研究。
多功能組合
weitigaowajuejixingneng,gezhongjienengcuoshidejiehejianggengjiaguangfan。zaiyiwangdexitongzhong,yeyabengshangyijingjichengyouduozhonggongneng,danyouyugezhongtiaojiandexianzhi,yibanbuchaoguosanzhong。rutu14中所示的液壓泵中,就集成有壓力切斷、正zheng流liu量liang控kong製zhi和he功gong率lv限xian製zhi功gong能neng,目mu前qian市shi場chang上shang比bi較jiao流liu行xing的de各ge種zhong液ye壓ya泵beng原yuan理li圖tu中zhong,也ye都dou集ji成cheng有you多duo種zhong功gong能neng。隨sui著zhe液ye壓ya技ji術shu的de發fa展zhan,有you可ke能neng在zai泵beng上shang集ji成cheng更geng多duo的de功gong能neng。
可變參數控製
為(wei)使(shi)挖(wa)掘(jue)機(ji)更(geng)好(hao)地(di)適(shi)應(ying)各(ge)種(zhong)工(gong)況(kuang)下(xia)的(de)負(fu)載(zai)要(yao)求(qiu),動(dong)力(li)係(xi)統(tong)內(nei)部(bu)一(yi)些(xie)控(kong)製(zhi)元(yuan)件(jian)的(de)設(she)定(ding)參(can)數(shu)將(jiang)不(bu)再(zai)是(shi)固(gu)定(ding)值(zhi),而(er)是(shi)能(neng)隨(sui)著(zhe)挖(wa)掘(jue)機(ji)具(ju)體(ti)工(gong)作(zuo)狀(zhuang)況(kuang)而(er)改(gai)變(bian)。例(li)如(ru),在(zai)日(ri)立(li)建(jian)機(ji)生(sheng)產(chan)的(de)EX係xi列lie挖wa掘jue機ji上shang,負fu荷he傳chuan感gan閥fa上shang的de壓ya力li補bu償chang器qi設she定ding壓ya差cha就jiu能neng隨sui工gong作zuo狀zhuang況kuang而er改gai變bian,增zeng強qiang了le挖wa掘jue機ji工gong作zuo時shi的de適shi應ying性xing。可ke以yi預yu測ce,在zai將jiang來lai的de挖wa掘jue機ji動dong力li係xi統tong中zhong,將jiang會hui有you更geng多duo的de控kong製zhi參can數shu可ke以yi調tiao節jie,從cong而er使shi挖wa掘jue機ji工gong作zuo效xiao率lv更geng高gao、操縱更容易。
泵—發動機匹配控製將進一步“智能化”
借助計算機控製技術,泵與發動機的匹配控製將進一步實現“智能化”,兩(liang)者(zhe)之(zhi)間(jian)的(de)結(jie)合(he)將(jiang)更(geng)密(mi)切(qie),實(shi)現(xian)一(yi)體(ti)化(hua)控(kong)製(zhi)。在(zai)這(zhe)種(zhong)控(kong)製(zhi)中(zhong),控(kong)製(zhi)器(qi)能(neng)根(gen)據(ju)工(gong)作(zuo)狀(zhuang)況(kuang)的(de)變(bian)化(hua),自(zi)動(dong)對(dui)液(ye)壓(ya)泵(beng)和(he)發(fa)動(dong)機(ji)進(jin)行(xing)調(tiao)整(zheng),在(zai)保(bao)證(zheng)輸(shu)出(chu)功(gong)率(lv)滿(man)足(zu)工(gong)作(zuo)需(xu)要(yao)的(de)同(tong)時(shi),使(shi)燃(ran)油(you)消(xiao)耗(hao)量(liang)最(zui)低(di)。
現場總線技術和嵌入式係統將大量應用
隨著液壓挖掘機“智能化”程度的提高,各種傳感器、控製器將遍布挖掘機各處,這將導致挖掘機內部充斥各種導線、接頭,使控製係統變得複雜、可靠性降低。解決這一問題的方法是采用現場總線,用一條串行線將所有的傳感器、控kong製zhi器qi和he執zhi行xing器qi連lian接jie起qi來lai,在zai保bao證zheng係xi統tong具ju有you強qiang大da功gong能neng的de同tong時shi,具ju有you簡jian單dan的de結jie構gou和he高gao可ke靠kao性xing。目mu前qian,在zai行xing走zou機ji械xie領ling域yu,已yi經jing有you了le這zhe樣yang一yi種zhong現xian場chang總zong線xian,稱cheng為weiCANzongxian,danhaiweizaiwajuejishangdedaopubianyingyong。dianzijishudefazhanshikongzhixinpiandetijigengxiao,gongnenggengqiang,zaiwajuejishangjihubuzhanrenhekongjian,nengwanquanqianrudaogezhongbujianneibu,zheyeshijianglaiwajuejikongzhixitongdefazhanfangxiang。