http://kadhoai.com.cn 2026-04-28 18:50:55 來源:機械專家
編者語:mochuangdezidonghuachengduyuelaiyuegao,zidonghuayechengweilemochuangweilaifazhandeyigeredian。danzaizhuiqiuzidonghuadeguochengzhong,shouxianyinggaiqingchudeyidianshi,shixianzidonghuayaodadaodemudeshishenme?
目前,mochuangdezidonghuachengduyuelaiyuegao,zidonghuayechengweilemochuangweilaifazhandeyigeredian。danzaizhuiqiuzidonghuadeguochengzhong,shouxianyinggaiqingchudeyidianshi,shixianzidonghuayaodadaodemudeshishenme?答案無非是在保證質量的同時,最大化的降低生產成本。主要應考慮兩個因素,首先是機床本身,其次是加工工藝。
自(zi)動(dong)化(hua)的(de)實(shi)現(xian)程(cheng)度(du)對(dui)機(ji)床(chuang)本(ben)身(shen)的(de)要(yao)求(qiu)是(shi)非(fei)常(chang)高(gao)的(de),不(bu)是(shi)所(suo)有(you)的(de)設(she)備(bei)都(dou)具(ju)有(you)這(zhe)些(xie)功(gong)能(neng)。機(ji)床(chuang)需(xu)要(yao)具(ju)有(you)一(yi)個(ge)模(mo)塊(kuai)化(hua)的(de)設(she)計(ji),可(ke)以(yi)滿(man)足(zu)不(bu)同(tong)用(yong)戶(hu)的(de)需(xu)求(qiu),來(lai)進(jin)行(xing)柔(rou)性(xing)化(hua)的(de)加(jia)工(gong)。除(chu)此(ci)之(zhi)外(wai),機(ji)床(chuang)還(hai)需(xu)要(yao)具(ju)有(you)非(fei)常(chang)高(gao)的(de)運(yun)算(suan)速(su)度(du),以(yi)及(ji)非(fei)常(chang)廣(guang)泛(fan)的(de)接(jie)口(kou)以(yi)增(zeng)強(qiang)與(yu)自(zi)動(dong)化(hua)係(xi)統(tong)之(zhi)間(jian)的(de)匹(pi)配(pei)。
lingwai,jiagonggongyiduizidonghuaxitonglaishuoyetongyangzhongyao。zidonghuayaoshixiandeshiyizhongwurenhuadecaozuo,congsongliaodaojiagongwancheng,qijiandegegebuzhoudouxuyaojiezhurengongqushishijiance。ruguomeiyoudadaoyuqimubiao,ruheganyujichuangzuochutiaozhengne?womenjiangzhegeguochengfenweipre-process、in-process和post-process,即磨前、磨中和磨後,目的就是能夠進行穩定、可靠的生產,任何一個環節出現問題,都不能實現機床自動化的加工。
目mu前qian,對dui大da批pi量liang生sheng產chan要yao求qiu最zui高gao的de是shi汽qi車che行xing業ye,因yin此ci對dui自zi動dong化hua程cheng度du的de要yao求qiu也ye非fei常chang高gao,如ru國guo內nei最zui大da的de汽qi車che動dong力li轉zhuan向xiang器qi的de生sheng產chan廠chang荊jing州zhou恒heng隆long公gong司si,每mei年nian生sheng產chan約yue10幾萬到20幾萬件的產品,他們選用的是哈挺公司旗下的TSCHUDIN3合1磨床,此機床配備走刀上下料裝置,配備MARPOSS磨前測量裝置、在線測量裝置及磨後測量裝置,整個生產過程的控製實現真正的自動化生產,將原來需要3次裝夾的加工合成為一次裝夾完成,同時加工節拍縮短了5倍以上。
在zai全quan球qiu市shi場chang,特te別bie是shi中zhong國guo市shi場chang,對dui任ren何he一yi台tai全quan自zi動dong化hua磨mo床chuang來lai說shuo,一yi個ge重zhong要yao的de基ji本ben特te征zheng就jiu是shi擁yong有you一yi個ge數shu字zi控kong製zhi係xi統tong。數shu字zi控kong製zhi係xi統tong是shi自zi動dong化hua磨mo床chuang的de前qian提ti。有you了le數shu控kong係xi統tong之zhi後hou還hai需xu要yao別bie的de部bu件jian,如ru優you化hua的de軟ruan件jian,一yi些xie附fu件jian,如ru測ce量liang係xi統tong、修整係統、冷卻係統等。
yibanlaishuo,moxuejiagongshijixiejiagongzhongbaozhengzuizhonggongyichicunhejingdudejingmijiagong,zhejiuyaoqiumochuangjuyouhengaodezhizaohezhuangpeijingdu。xiandaizhizaoyeduimochuangdeyaoqiuhaibujinxianyuci,haiyaoqiumochuangyouhengaodezidonghuachengdu,danshiruguoyourenwenmochuangjubeishenmeyangdegongnengcainengchengdeshangshizidonghuademochuang,yinweimoxuegongyiqianchawanbie。worenweihuidazhegewentibunengyijichuangdegongnenghuozhuangbeirushou,eryinggaicongzidonghuamuderushou,qimudewufeisizhong:首先,自動化以達到人工(或者說非熟練技工)不能達到的精度;其次,自動化以達到人工不能達到的產品精度一致性;第三,自動化以達到人工所難以達到的效率;第四,自動化以縮短人工所帶來的設置、調整和裝卡的時間。
自動化不是目的,數字控製係統,自動檢測裝置,自動補償係統,自動上下料等,要根據產品的加工工藝、製(zhi)造(zao)精(jing)度(du)和(he)生(sheng)產(chan)效(xiao)率(lv)而(er)定(ding)。由(you)於(yu)精(jing)密(mi)鑄(zhu)造(zao)和(he)鍛(duan)造(zao)工(gong)藝(yi)的(de)發(fa)展(zhan),民(min)用(yong)產(chan)品(pin)規(gui)模(mo)生(sheng)產(chan),社(she)會(hui)化(hua)分(fen)工(gong)越(yue)來(lai)越(yue)細(xi)等(deng)因(yin)素(su),人(ren)們(men)對(dui)磨(mo)床(chuang)自(zi)動(dong)化(hua)的(de)要(yao)求(qiu)將(jiang)會(hui)越(yue)來(lai)越(yue)高(gao)。