智能控製係統在縫機行業裏發展前景
http://kadhoai.com.cn 2026-04-26 16:16:43 來源:中國服裝皮革機械網
縫紉機就其發展來看大多集中在機電液氣一體化的應用、無油或微油潤滑係統的采用、直驅式電動機的應用、電腦多程序控製方式的應用、個性化工業造型的設計應用等等,這些均將縫紉機的發展推至高峰。對我國縫紉機械廠商來說,已有多家推出自動開袋機、無油直驅縫紉機、雙針轉角綜合送料縫紉機、單針側切平縫機、電控高速套結機、小方頭係列繃縫機等等,實現了縫紉機新的跨越。
就拿工業縫紉機來說,工業縫紉機種類繁多,如平縫機、包縫機、高速繃縫機、電(dian)子(zi)套(tao)結(jie)機(ji)及(ji)高(gao)速(su)曲(qu)折(zhe)縫(feng)機(ji)等(deng)等(deng),這(zhe)些(xie)縫(feng)紉(ren)機(ji)的(de)運(yun)動(dong)特(te)性(xing)和(he)轉(zhuan)矩(ju)軌(gui)跡(ji)各(ge)有(you)不(bu)同(tong)的(de)特(te)點(dian)。掌(zhang)握(wo)這(zhe)些(xie)縫(feng)紉(ren)機(ji)運(yun)行(xing)軌(gui)跡(ji)的(de)特(te)性(xing),采(cai)用(yong)先(xian)進(jin)的(de)閉(bi)環(huan)控(kong)製(zhi)技(ji)術(shu),可(ke)以(yi)精(jing)確(que)控(kong)製(zhi)電(dian)機(ji)的(de)輸(shu)出(chu)轉(zhuan)矩(ju)和(he)轉(zhuan)速(su),使(shi)之(zhi)按(an)照(zhao)合(he)適(shi)的(de)運(yun)行(xing)軌(gui)跡(ji)工(gong)作(zuo)。該(gai)項(xiang)目(mu)研(yan)製(zhi)針(zhen)對(dui)高(gao)速(su)平(ping)縫(feng)機(ji)電(dian)機(ji)伺(si)服(fu)係(xi)統(tong)的(de)智(zhi)能(neng)控(kong)製(zhi)器(qi)一(yi)套(tao)。該(gai)控(kong)製(zhi)器(qi)可(ke)完(wan)成(cheng)多(duo)種(zhong)縫(feng)紉(ren)模(mo)式(shi),預(yu)製(zhi)升(sheng)降(jiang)速(su)時(shi)間(jian),實(shi)現(xian)自(zi)動(dong)剪(jian)線(xian)、撥線、自動回縫、針數選擇等工藝參數的編程控製,同時實現高速平縫機高性能的快速定位。
技術特點及應用領域:本(ben)項(xiang)目(mu)主(zhu)要(yao)是(shi)針(zhen)對(dui)工(gong)業(ye)縫(feng)紉(ren)機(ji)中(zhong)傳(chuan)動(dong)係(xi)統(tong)獨(du)特(te)的(de)特(te)征(zheng),在(zai)研(yan)究(jiu)各(ge)種(zhong)工(gong)業(ye)縫(feng)紉(ren)機(ji)的(de)運(yun)動(dong)特(te)性(xing)和(he)轉(zhuan)矩(ju)軌(gui)跡(ji),交(jiao)流(liu)異(yi)步(bu)電(dian)機(ji)和(he)直(zhi)流(liu)無(wu)刷(shua)電(dian)機(ji)伺(si)服(fu)係(xi)統(tong)特(te)點(dian)的(de)基(ji)礎(chu)上(shang),著(zhe)重(zhong)研(yan)究(jiu)適(shi)用(yong)於(yu)高(gao)速(su)平(ping)縫(feng)機(ji)的(de)智(zhi)能(neng)控(kong)製(zhi)器(qi)。該(gai)智(zhi)能(neng)控(kong)製(zhi)器(qi)的(de)技(ji)術(shu)同(tong)樣(yang)可(ke)適(shi)用(yong)於(yu)其(qi)它(ta)類(lei)型(xing)工(gong)業(ye)縫(feng)紉(ren)機(ji)的(de)控(kong)製(zhi)器(qi)的(de)研(yan)製(zhi)。該(gai)控(kong)製(zhi)器(qi)將(jiang)擁(yong)有(you)自(zi)主(zhu)知(zhi)識(shi)產(chan)權(quan),達(da)到(dao)國(guo)際(ji)先(xian)進(jin)水(shui)平(ping),取(qu)代(dai)現(xian)有(you)的(de)進(jin)口(kou)產(chan)品(pin)。
應用前景及市場預測:目前一般一台高端工業縫紉機的整套設備售價為5000元人民幣,但其中的控製器依賴進口,就需花費3000yuanrenminbi。kaifayongyouzizhuchanquandezhinengkongzhishebeixiandeyouweipoqiezhongyao。tebieshishixiangaosupingfengjigaoxingnengkuaisudingweikongzhixitongdeguochanhua,daitijinkou,tigaoxingnengjiagebi,zengqiangchanpinguojijingzhengli,juyouguangdadeshichangqianjing。
縫feng紉ren機ji的de發fa展zhan在zai於yu智zhi能neng縫feng紉ren,現xian在zai國guo內nei外wai均jun在zai集ji中zhong力li量liang,進jin行xing可ke縫feng性xing集ji成cheng環huan境jing係xi統tong的de開kai發fa。可ke縫feng性xing集ji成cheng環huan境jing係xi統tong由you三san個ge相xiang互hu連lian接jie的de在zai線xian係xi統tong組zu成cheng,即ji可ke縫feng性xing預yu測ce係xi統tong,智zhi能neng縫feng紉ren係xi統tong及ji安an全quan品pin質zhi係xi統tong,目mu的de在zai於yu使shi產chan品pin質zhi量liang標biao準zhun化hua,通tong過guo消xiao除chu服fu裝zhuang麵mian料liao帶dai來lai的de縫feng紉ren問wen題ti,提ti高gao生sheng產chan效xiao率lv,從cong而er減jian少shao操cao作zuo人ren員yuan的de技ji能neng要yao求qiu。
可縫性集成環境係統根據服裝麵料的低應力下的力學性能(拉伸剪切性能、彎曲性能、厚度及壓縮性能),並(bing)通(tong)過(guo)傳(chuan)感(gan)器(qi)和(he)驅(qu)動(dong)器(qi)設(she)置(zhi)縫(feng)紉(ren)參(can)數(shu),預(yu)測(ce)服(fu)裝(zhuang)麵(mian)料(liao)的(de)縫(feng)紉(ren)損(sun)傷(shang)和(he)接(jie)縫(feng)起(qi)皺(zhou)嚴(yan)重(zhong)性(xing)並(bing)對(dui)織(zhi)物(wu)整(zheng)理(li)提(ti)出(chu)合(he)理(li)的(de)建(jian)議(yi),使(shi)麵(mian)料(liao)適(shi)應(ying)高(gao)質(zhi)量(liang)的(de)縫(feng)紉(ren)。
智(zhi)能(neng)縫(feng)紉(ren)係(xi)統(tong)中(zhong),縫(feng)紉(ren)機(ji)可(ke)自(zi)動(dong)通(tong)過(guo)傳(chuan)感(gan)器(qi)和(he)驅(qu)動(dong)器(qi)設(she)置(zhi)縫(feng)紉(ren)參(can)數(shu),以(yi)優(you)化(hua)縫(feng)紉(ren)質(zhi)量(liang)和(he)提(ti)高(gao)生(sheng)產(chan)效(xiao)率(lv),並(bing)減(jian)少(shao)操(cao)作(zuo)人(ren)員(yuan)的(de)技(ji)能(neng)要(yao)求(qiu)。目(mu)前(qian)縫(feng)紉(ren)機(ji)上(shang)還(hai)設(she)有(you)縫(feng)紉(ren)損(sun)傷(shang)係(xi)統(tong)和(he)激(ji)光(guang)險(xian)測(ce)接(jie)縫(feng)起(qi)皺(zhou)係(xi)統(tong);縫紉損傷係統測量機針的穿透力以檢測縫紉過程的損傷;jiguangjiancejiefengqizhouxitongceliangyanfengrenxiandeqizhoubianxingyiquebaofengrenzhifengzhiliang,zhexiecanshumanzuyaoqiushi,rengongzhinengjishujiangwanchengduifengrencanshudeyouhuashezhi,baokuoyajiaoyali、縫紉線張力、線跡密度和縫紉線號數。這就是未來縫紉機的發展。