http://kadhoai.com.cn 2026-04-27 07:53:34 來源:TOM
jinnianlai,bansuiwoguogongyejiqirenchanyedefazhan,xuduoyuanbenyilairengongdezhizaoxingye,yinjingongyejiqirentidaichuantongdelaodongli,congerdadaojiangdichengben,tigaoshengchanxiaolvdexiaoguo。duiyuqiyeeryan,gongyejiqirenguanliyuweihubaoyangshiyigexinxingdejishugongzhong,不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
盡jin管guan工gong業ye機ji器qi人ren的de應ying用yong量liang越yue來lai越yue大da,但dan相xiang關guan的de機ji器qi人ren維wei保bao企qi業ye和he應ying用yong性xing人ren才cai卻que極ji度du缺que乏fa,不bu能neng滿man足zu日ri益yi增zeng長chang的de機ji器qi人ren維wei保bao需xu求qiu。根gen據ju機ji器qi人ren十shi三san五wu產chan業ye發fa展zhan規gui劃hua,預yu計ji到dao2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
在(zai)哈(ha)工(gong)共(gong)哲(zhe)董(dong)事(shi)長(chang)董(dong)永(yong)軍(jun)看(kan)來(lai),目(mu)前(qian)中(zhong)國(guo)工(gong)業(ye)機(ji)器(qi)人(ren)處(chu)於(yu)高(gao)速(su)發(fa)展(zhan)的(de)時(shi)期(qi),無(wu)論(lun)是(shi)進(jin)口(kou)工(gong)業(ye)機(ji)器(qi)人(ren)還(hai)是(shi)國(guo)產(chan)工(gong)業(ye)機(ji)器(qi)人(ren),都(dou)在(zai)快(kuai)速(su)發(fa)展(zhan),而(er)一(yi)些(xie)企(qi)業(ye)受(shou)製(zhi)於(yu)自(zi)身(shen)成(cheng)本(ben)等(deng)因(yin)素(su),沒(mei)有(you)配(pei)備(bei)相(xiang)應(ying)的(de)技(ji)術(shu)人(ren)員(yuan),導(dao)致(zhi)機(ji)器(qi)人(ren)的(de)後(hou)續(xu)服(fu)務(wu)跟(gen)不(bu)上(shang),尤(you)其(qi)在(zai)機(ji)器(qi)人(ren)維(wei)保(bao)方(fang)麵(mian),更(geng)是(shi)相(xiang)對(dui)欠(qian)缺(que)。董(dong)永(yong)軍(jun)表(biao)示(shi),機(ji)器(qi)人(ren)維(wei)保(bao)不(bu)到(dao)位(wei),將(jiang)導(dao)致(zhi)機(ji)器(qi)人(ren)不(bu)能(neng)正(zheng)常(chang)運(yun)行(xing),影(ying)響(xiang)機(ji)器(qi)人(ren)的(de)工(gong)作(zuo)精(jing)度(du),甚(shen)至(zhi)影(ying)響(xiang)機(ji)器(qi)人(ren)的(de)使(shi)用(yong)壽(shou)命(ming)。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健jian康kang運yun行xing等deng起qi著zhe十shi分fen重zhong要yao的de作zuo用yong。工gong業ye機ji器qi人ren維wei護hu保bao養yang對dui於yu機ji器qi人ren提ti高gao產chan品pin品pin質zhi和he生sheng產chan效xiao率lv,降jiang低di人ren力li成cheng本ben等deng有you著zhe重zhong要yao的de意yi義yi。這zhe就jiu要yao求qiu企qi業ye管guan理li層ceng需xu要yao高gao度du重zhong視shi,從cong製zhi度du上shang健jian全quan工gong業ye機ji器qi人ren的de維wei護hu保bao養yang管guan理li製zhi度du,提ti高gao機ji器qi人ren投tou運yun率lv;維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

juhagonggongzhedongshichangdongyongjunjieshao,hagongzhinengqixiazigongsihagonggongzhejiqirenshigongyejiqirenquanshengmingzhouqifuwushang,jiqirendeweibaoshijiqirenquanshengmingzhouqizhongbukehuoque、至(zhi)關(guan)重(zhong)要(yao)的(de)環(huan)節(jie)之(zhi)一(yi),為(wei)客(ke)戶(hu)的(de)機(ji)器(qi)人(ren)提(ti)供(gong)定(ding)製(zhi)化(hua)的(de)維(wei)護(hu)保(bao)養(yang)套(tao)餐(can),是(shi)哈(ha)工(gong)共(gong)哲(zhe)的(de)服(fu)務(wu)特(te)點(dian)和(he)產(chan)業(ye)優(you)勢(shi)之(zhi)一(yi)。基(ji)於(yu)智(zhi)能(neng)時(shi)代(dai)的(de)到(dao)來(lai),各(ge)項(xiang)技(ji)術(shu)不(bu)斷(duan)深(shen)化(hua),不(bu)同(tong)產(chan)業(ye)融(rong)合(he)升(sheng)級(ji),哈(ha)工(gong)共(gong)哲(zhe)將(jiang)穩(wen)紮(zha)穩(wen)打(da)、chengfengpolang,yuhagongzhinengxietongfazhan,yituohagongdajiqirenjituanhehaerbingongyedaxueqiangyoulidejishuziyuanyoushi,heliheguifazhanwomendepinpaiyoushi,zhudongxuexiguoneiwaixianjinjishuheguanlilinian,jianghagonggongzhequanshengmingzhouqifuwushangdepinpaizuodazuoqiang,zaixingyeneixingchengpinpaiyoushi,zaiguojishangxingchengpinpaijingzhengli,weikehuyijishangxiayougongyingliandepingwenfazhanbaojiahuhang。
2018nian,hagonggongzheanyangjidichengli,zhuyaozhuanyecongshiershoujiqirenzaizhizao,weizhongxiaoqiyetigongzidonghuajiejuefangan。zaianyangjidichenglichuqi,hagonggongzheyijingzheshouzaishouhouhefuwushangweikehutigonggengjiaquanmiandebaozhang,suizhehagonggongzhewanshandejiqirenchanyelianbujuluodi,2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自(zi)哈(ha)工(gong)共(gong)哲(zhe)落(luo)地(di)安(an)陽(yang)這(zhe)片(pian)中(zhong)原(yuan)大(da)地(di)以(yi)來(lai),客(ke)戶(hu)保(bao)有(you)量(liang)迅(xun)速(su)提(ti)升(sheng),國(guo)內(nei)外(wai)的(de)客(ke)戶(hu)數(shu)量(liang)也(ye)節(jie)節(jie)攀(pan)升(sheng),已(yi)達(da)到(dao)數(shu)百(bai)家(jia)。對(dui)於(yu)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)的(de)維(wei)保(bao)服(fu)務(wu),客(ke)戶(hu)的(de)需(xu)求(qiu)呈(cheng)現(xian)飛(fei)躍(yue)式(shi)增(zeng)長(chang)。隨(sui)後(hou),哈(ha)工(gong)共(gong)哲(zhe)於(yu)2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,布bu局ju長chang三san角jiao,輻fu射she全quan中zhong國guo。哈ha工gong共gong哲zhe常chang州zhou基ji地di定ding位wei於yu工gong業ye機ji器qi人ren的de全quan生sheng命ming周zhou期qi服fu務wu商shang,為wei工gong業ye機ji器qi人ren應ying用yong端duan提ti供gong全quan新xin及ji二er手shou機ji器qi人ren本ben體ti銷xiao售shou、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、減(jian)少(shao)費(fei)用(yong)開(kai)支(zhi)提(ti)供(gong)大(da)數(shu)據(ju)的(de)支(zhi)持(chi)。術(shu)業(ye)有(you)專(zhuan)攻(gong),哈(ha)工(gong)共(gong)哲(zhe)技(ji)術(shu)團(tuan)隊(dui)將(jiang)以(yi)更(geng)加(jia)專(zhuan)業(ye)的(de)技(ji)能(neng)完(wan)成(cheng)各(ge)類(lei)企(qi)業(ye)的(de)定(ding)製(zhi)需(xu)求(qiu),讓(rang)客(ke)戶(hu)更(geng)為(wei)放(fang)心(xin),更(geng)有(you)保(bao)障(zhang)。如(ru)此(ci),客(ke)戶(hu)便(bian)有(you)更(geng)多(duo)的(de)精(jing)力(li)投(tou)入(ru)到(dao)產(chan)能(neng)擴(kuo)建(jian),從(cong)而(er)達(da)成(cheng)互(hu)助(zhu)互(hu)促(cu)的(de)雙(shuang)贏(ying)。

hagonggongzhetigongdegongyejiqirendeweihuyubaoyang,zhuyaobaokuoyibanxingbaoyanghelixingweihu。lixingweihufenweikongzhiguiweihuhejiqirenbentixitongdeweihu。yibanxingbaoyangshizhijiqirencaozuozhezaikaijiqian,duishebeijinxingdianjian,querenshebeidewanhaoxingyijijiqirendeyuandianweizhi;在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)等deng。保bao養yang時shi間jian間jian隔ge主zhu要yao取qu決jue於yu環huan境jing條tiao件jian,以yi及ji機ji器qi人ren運yun行xing時shi數shu和he溫wen度du。機ji器qi係xi統tong的de電dian池chi是shi不bu可ke充chong電dian的de一yi次ci性xing電dian池chi,隻zhi在zai控kong製zhi櫃gui外wai部bu電dian源yuan斷duan電dian的de情qing況kuang下xia才cai工gong作zuo,其qi使shi用yong壽shou命ming大da約yue為wei7000小xiao時shi。定ding期qi檢jian查zha控kong製zhi器qi的de散san熱re情qing況kuang,確que保bao控kong製zhi器qi沒mei有you被bei塑su料liao或huo其qi它ta材cai料liao所suo覆fu蓋gai,控kong製zhi器qi周zhou圍wei有you足zu夠gou的de間jian隙xi,並bing且qie遠yuan離li熱re源yuan,控kong製zhi器qi頂ding部bu無wu雜za物wu堆dui放fang,冷leng卻que風feng扇shan正zheng常chang工gong作zuo,風feng扇shan進jin出chu口kou無wu堵du塞sai現xian象xiang。冷leng卻que器qi回hui路lu一yi般ban為wei免mian維wei護hu密mi閉bi係xi統tong,需xu按an要yao求qiu定ding期qi檢jian查zha和he清qing潔jie外wai部bu空kong氣qi回hui路lu的de各ge個ge部bu件jian,環huan境jing濕shi度du較jiao大da時shi,需xu檢jian查zha排pai水shui口kou是shi否fou定ding期qi排pai水shui。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)機ji械xie手shou底di座zuo和he手shou臂bi總zong是shi需xu要yao定ding期qi清qing洗xi,若ruo使shi用yong溶rong劑ji則ze應ying避bi免mian使shi用yong丙bing酮tong等deng強qiang溶rong劑ji,也ye可ke以yi使shi用yong高gao壓ya清qing洗xi設she備bei,但dan應ying避bi免mian直zhi接jie向xiang機ji械xie手shou噴pen射she。為wei了le防fang止zhi靜jing電dian,不bu能neng使shi用yong幹gan抹mo布bu擦ca拭shi。中zhong空kong手shou腕wan,如ru有you必bi要yao,視shi需xu要yao清qing洗xi,以yi避bi免mian灰hui塵chen和he顆ke粒li物wu堆dui積ji,用yong不bu起qi毛mao的de布bu料liao清qing潔jie,清qing潔jie後hou可ke在zai手shou腕wan表biao麵mian添tian加jia少shao量liang凡fan士shi林lin或huo類類似si物wu質zhi,以yi方fang便bian以yi後hou的de清qing洗xi。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機ji器qi人ren的de軸zhou製zhi動dong測ce試shi是shi為wei了le確que定ding製zhi動dong器qi是shi否fou正zheng常chang工gong作zuo,因yin為wei在zai操cao作zuo過guo程cheng中zhong,每mei個ge軸zhou電dian機ji製zhi動dong器qi都dou會hui正zheng常chang磨mo損sun,必bi須xu進jin行xing測ce試shi。其qi測ce試shi方fang法fa如ru下xia:a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢(jian)查(zha)所(suo)有(you)軸(zhou)是(shi)否(fou)維(wei)持(chi)在(zai)原(yuan)位(wei)。如(ru)馬(ma)達(da)斷(duan)電(dian)時(shi)機(ji)械(xie)手(shou)仍(reng)沒(mei)有(you)改(gai)變(bian)位(wei)置(zhi),則(ze)製(zhi)動(dong)力(li)矩(ju)足(zu)夠(gou)。還(hai)可(ke)移(yi)動(dong)機(ji)械(xie)手(shou),檢(jian)查(zha)是(shi)否(fou)還(hai)需(xu)進(jin)一(yi)步(bu)保(bao)護(hu)措(cuo)施(shi)。當(dang)移(yi)動(dong)機(ji)器(qi)人(ren)緊(jin)急(ji)停(ting)止(zhi)時(shi),製(zhi)動(dong)器(qi)會(hui)幫(bang)助(zhu)停(ting)止(zhi),可(ke)能(neng)產(chan)生(sheng)磨(mo)損(sun)。因(yin)此(ci),在(zai)機(ji)器(qi)使(shi)用(yong)壽(shou)命(ming)期(qi)間(jian)需(xu)要(yao)反(fan)複(fu)測(ce)試(shi),以(yi)檢(jian)驗(yan)機(ji)器(qi)是(shi)否(fou)維(wei)持(chi)著(zhe)原(yuan)來(lai)的(de)能(neng)力(li)。
依yi托tuo哈ha工gong智zhi能neng的de機ji器qi人ren全quan產chan業ye鏈lian布bu局ju,哈ha工gong共gong哲zhe致zhi力li於yu全quan方fang位wei打da造zao工gong業ye機ji器qi人ren維wei保bao中zhong心xin,為wei更geng多duo的de製zhi造zao業ye企qi業ye解jie決jue工gong業ye機ji器qi人ren維wei修xiu和he保bao養yang的de後hou顧gu之zhi憂you,以yi更geng加jia優you質zhi的de服fu務wu為wei製zhi造zao業ye企qi業ye的de智zhi能neng化hua發fa展zhan提ti供gong助zhu力li。