未來模具企業競爭的焦點
http://kadhoai.com.cn 2026-04-26 17:45:35 來源:慧聰網
suizhewoguojiarushimaozuzhi,quanqiujingjiyitihuadefazhan,biranhuiduiwoguochuantonggongyedetizhichanshengjudadechongji。womenbixugaigechuantongdeyunxingmoshi,laishiyingshichang。yaocanyuguojijingzheng,jiubixuzaixinxijiaoliudexingshiheshouduanyuguojijiegui,眾所周知,電子商務是代表著未來貿易發展的方向,也是經濟發展和進步的一個必然趨勢。在市場競爭逐步深入的時期,企業創新能力越來越成為企業競爭力的重要組成部分,信息資源也越來越成為企業的戰略資源。
中國的模具企業大都是中小企業,從作坊式的企業成長起來,甚至目前仍有許多模具企業是作坊式的管理,在模具交貨期、成本、zhiliangdekongzhifangmianwenticengchubuduan。mianduijiliedeshichangjingzheng,luohoudeguanlishouduanheshuiping,shimojuqiyezhongdeguanlihejishurenyuanzhiyoupiyubenming。yinci,mojuzhizaoqiyeyaotigaoguanlishuiping,jubeikuaisufanyinghejishitiaozhengdenengli,meiyouyitaoxianjindeguanlixitongshixianguanlidexinxihuashihennanzuodaode。tongguoxinxihuajianshe,shixianmojuzhizao.所謂信息化的模具企業,就是在模具企業應用INTERNET、ERP等信息化技術,把模具企業上下遊業務過程,技術溝通過程,以及模具企業內部業務管理過程,以IT形式固定下來,最終提高模具企業的經營管理水平,提高模具企業運轉的效率。
八ba十shi年nian代dai,製zhi造zao模mo具ju的de手shou段duan主zhu要yao是shi依yi賴lai普pu通tong的de機ji械xie加jia工gong設she備bei,對dui於yu形xing狀zhuang複fu雜za的de模mo具ju則ze是shi依yi靠kao鉗qian工gong的de技ji能neng來lai完wan成cheng,優you秀xiu的de模mo具ju鉗qian工gong在zai模mo具ju企qi業ye內nei起qi著zhe決jue定ding性xing的de作zuo用yong,競jing爭zheng的de焦jiao點dian在zai於yu誰shui有you能neng力li把ba模mo具ju生sheng產chan出chu來lai。到dao了le九jiu十shi年nian代dai,CAD/CAM技術,數控加工技術及EDM加工技術逐步被廣泛應用,製造出模具已經不是問題,CAD/CAMjishujishukongjishudeyingyongshuipingshihengliangmojudezhuyaoneirong,shimojufazhandediyicibiange。mojuqiyedeguanlimoshiyefashenggaibian,guanliyexiandeyuelaiyuezhongyao。21世紀,網絡技術、計算機應用等IT技術飛速發展,以及計算機技術應用成本的大幅降低、網絡速度的提高、網絡應用的迅速普及等等這一切說明信息化時代很快就要到來,誰能掌握主動,搶占先機,把IT技術盡快應用到模具企業,誰就能在開拓市場、提高企業核心競爭能力方麵占有優勢。
目前,CAD/CAM技術的推廣已由“甩圖板”階段跨入到了深化應用階段。CAPP技術的應用,可以大大提高企業工藝編製的效率和準確性;PDM係統的應用,可以對產品開發數據進行有效的管理;MIS/ERPxitongdeyingyong,zekeyiconggenbenshangjiangdiqiyedechengben,tigaoshengchanheguanlixiaolv。zhexiexitongzhijianshixianxinxidejichenghegongnengshangdepeihe,bingzhubushixianqiyedequanmianxinxihua,yichengweiCAD/CAM技術深化應用的主題,是模具發展的第二次變革。
網絡企業的建立,總的來講是基於INTERNET技術和計算機管理技術,並融合了EPR、CRM、SCM、PM等技術,以及一些行業標準化的規範。通過INTERNET技術,模具企業可以跟國內外客戶建立聯係,開拓更廣闊的市場;進行企業與國內外客戶業務、技術的溝通;建立企業和客戶之間的接口。ERP技術幫助企業規範和管理內部業務流程,提升模具企業的管理水平;並且極大地優化和縮短企業內部的流程,提高競爭力。把INTERNET技術和ERP技術結合起來,還可以實現遠程異地辦公,提高企業的快速反應能力,更加有效地管理企業。CRM技術可以幫助模具企業加強管理客戶關係,對客戶的需求做出快速反應和處理。SCM技術幫助模具企業加強供應商的管理,進一步降低采購成本和開拓更多的供應渠道,等等。
mojushidianxingdeandingdandanjianshengchandexingye,meiyigedingdandouyaoyukehujinxingxiangxideyewuhejishufangmiandegoutong,fouzejianghuichanshengyanzhongdehouguo。xiamianshimojuqiyeyukehuxinxigoutongbuchongfendeshili:某mou大da型xing模mo具ju廠chang承cheng接jie了le一yi個ge日ri本ben新xin客ke戶hu的de模mo具ju定ding單dan,這zhe個ge日ri本ben客ke戶hu習xi慣guan定ding單dan下xia達da後hou,就jiu與yu模mo具ju廠chang的de設she計ji人ren員yuan進jin行xing詳xiang細xi的de技ji術shu溝gou通tong,對dui模mo具ju提ti出chu很hen細xi致zhi的de設she計ji要yao求qiu,模mo具ju廠chang按an此ci要yao求qiu進jin行xing設she計ji就jiu可ke以yi了le,不bu需xu要yao再zai確que認ren設she計ji圖tu紙zhi。而er模mo具ju廠chang設she計ji人ren員yuan完wan成cheng設she計ji後hou,卻que仍reng按an以yi往wang接jie美mei國guo客ke戶hu定ding單dan的de習xi慣guan,等deng待dai客ke戶hu確que認ren設she計ji後hou再zai訂ding購gou模mo架jia和he材cai料liao,一yi直zhi等deng了le10天,才知道客戶不需要確認圖紙。結果,該套模具延期10天,客戶很不滿意,從此不再下定單,為此失去了一個非常有潛力的客戶。
kejian,zaiyukehujiqiyeneibudexinxigoutongfangmianjibianshiyigexiaoxiaopilou,douhuiduiqiyezaochengjudasunshi。xinxihuadeguanlixitongjiangnenggoubangzhumojuqiyegenghaodiyukehujinxingxinxigoutong。zaiyukehuxinxigoutongfangmiantongguoliyongjisuanjiwangluopingtaihewangluohuiyixitongshixingyukehudewuguojiedeshishixietong,tongguohuiyizhongxinqiangdagongnenglaishixianyuanchengxietonggongzuo,dadatigaolegongzuoxiaolv。zaixinxihuaxitongzhongtongguotigongdexiangxidemojujishugoutongmoban(模板完全與國際模具行業接軌),方便與客戶進行詳細的技術溝通,減少模具的修改工作。
客ke戶hu非fei常chang關guan注zhu模mo具ju的de試shi模mo及ji交jiao付fu日ri期qi,往wang往wang根gen據ju模mo具ju的de試shi模mo時shi間jian安an排pai生sheng產chan計ji劃hua,尤you其qi是shi海hai外wai客ke戶hu,因yin此ci,控kong製zhi模mo具ju的de生sheng產chan製zhi作zuo工gong期qi是shi企qi業ye在zai市shi場chang競jing爭zheng中zhong取qu勝sheng的de一yi個ge重zhong要yao指zhi標biao。下xia麵mian的de案an例li可ke能neng是shi許xu多duo模mo具ju廠chang都dou出chu現xian過guo的de問wen題ti。
案例:moudaxingmojugongchangchengjielemeiguokehudemojudingdan,youyuquefayouxiaodemojushengchanjindujiankongheguanlishouduan,bunenganqishimo。shengchanbumenyebazheyiqingkuangfankuigeihaiwaideshichangrenyuan,danshichangrenyuanyouyubunenglejieshengchandeshijiqingkuang,danxinbuanqishimokehuhuibugaoxing,yushibaozhejiaoxingdexintai,renweishengchanbumennenggoujiabanjiadianqianghuishijian,rengranchengnuokehudejidingshimoriqi。dangkehucongwanlizhiwailaikanshimoshi,faxianmojuzaiyizhouneigenbenbunengshimo,kehufeichangshiwang。
信息化的管理係統將為企業提供共享的、一致的、忠實的進程監控平台。在信息化係統中,通過項目計劃與進程控製,可以對模具的整個生命周期(定單確定—設計—采購—生產—首次試模—模具修改—交付)jinxingguanli。shengchanyixianguanlirenyuanzhijiezaixitongzhongfankuimojushijijindu,xitongzhongshidijiankongxiangmujinchengdemeiyigerenwu,dangmouyikongzhidianchuxianyanqishi,xitonghuizidongfachubaojingyoujiangeixiangguanrenyuan,yibianjizaofaxian、及早解決。而且,對於一些關鍵任務,還可以讓係統提前預警,以使有關人員及早準備和安排。
成cheng本ben控kong製zhi是shi模mo具ju企qi業ye管guan理li上shang的de一yi個ge難nan點dian,模mo具ju企qi業ye的de成cheng本ben控kong製zhi能neng力li越yue來lai越yue突tu出chu地di體ti現xian了le企qi業ye的de核he心xin競jing爭zheng力li。目mu前qian,模mo具ju行xing業ye麵mian臨lin著zhe模mo具ju價jia格ge越yue來lai越yue低di的de沉chen重zhong壓ya力li,模mo具ju增zeng加jia幾ji次ci修xiu改gai,模mo具ju利li潤run就jiu消xiao耗hao幹gan淨jing,甚shen至zhi要yao賠pei本ben。企qi業ye如ru果guo不bu能neng從cong根gen本ben上shang解jie決jue這zhe個ge問wen題ti,將jiang麵mian臨lin淘tao汰tai出chu局ju的de危wei險xian。信xin息xi化hua係xi統tong將jiang在zai公gong司si內nei部bu下xia達da定ding單dan時shi,以yi報bao價jia的de成cheng本ben估gu算suan為wei基ji礎chu,為wei模mo具ju製zhi定ding計ji劃hua成cheng本ben;係(xi)統(tong)中(zhong)設(she)置(zhi)成(cheng)本(ben)預(yu)警(jing),對(dui)模(mo)具(ju)生(sheng)產(chan)中(zhong)的(de)成(cheng)本(ben)要(yao)素(su)進(jin)行(xing)監(jian)控(kong),從(cong)而(er)有(you)效(xiao)控(kong)製(zhi)各(ge)項(xiang)費(fei)用(yong),確(que)保(bao)利(li)潤(run)目(mu)標(biao)的(de)順(shun)利(li)達(da)成(cheng)。在(zai)模(mo)具(ju)材(cai)料(liao)下(xia)達(da)時(shi),比(bi)較(jiao)設(she)計(ji)物(wu)料(liao)總(zong)成(cheng)本(ben)與(yu)計(ji)劃(hua)材(cai)料(liao)成(cheng)本(ben)的(de)差(cha)異(yi),決(jue)定(ding)是(shi)否(fou)下(xia)達(da)。在(zai)采(cai)購(gou)材(cai)料(liao)收(shou)貨(huo)時(shi),比(bi)較(jiao)交(jiao)貨(huo)價(jia)格(ge)與(yu)計(ji)劃(hua)價(jia)格(ge)的(de)差(cha)異(yi),決(jue)定(ding)是(shi)否(fou)收(shou)貨(huo),從(cong)而(er)有(you)效(xiao)控(kong)製(zhi)采(cai)購(gou)成(cheng)本(ben)。係(xi)統(tong)會(hui)記(ji)錄(lu)和(he)統(tong)計(ji)每(mei)一(yi)工(gong)件(jian)在(zai)每(mei)個(ge)加(jia)工(gong)工(gong)序(xu)中(zhong)產(chan)生(sheng)的(de)加(jia)工(gong)工(gong)時(shi),自(zi)動(dong)比(bi)較(jiao)實(shi)際(ji)加(jia)工(gong)費(fei)用(yong)與(yu)計(ji)劃(hua)費(fei)用(yong)的(de)差(cha)異(yi),監(jian)控(kong)製(zhi)造(zao)費(fei)用(yong)。當(dang)實(shi)際(ji)費(fei)用(yong)超(chao)過(guo)計(ji)劃(hua)費(fei)用(yong)時(shi),係(xi)統(tong)會(hui)自(zi)動(dong)報(bao)警(jing),通(tong)知(zhi)相(xiang)關(guan)管(guan)理(li)人(ren)員(yuan)。
信xin息xi化hua的de實shi時shi車che間jian監jian控kong係xi統tong可ke以yi幫bang助zhu生sheng產chan主zhu管guan監jian控kong每mei台tai設she備bei的de生sheng產chan情qing況kuang及ji模mo具ju的de加jia工gong進jin程cheng,提ti高gao設she備bei的de利li用yong率lv,控kong製zhi工gong件jian的de生sheng產chan進jin度du。例li如ru,當dang公gong司si管guan理li人ren員yuan需xu要yao檢jian查zha生sheng產chan車che間jian情qing況kuang時shi,可ke以yi通tong過guo生sheng產chan管guan理li係xi統tong查zha看kan各ge加jia工gong設she備bei和he工gong作zuo組zu的de實shi時shi生sheng產chan情qing況kuang,係xi統tong通tong過guo不bu同tong的de顏yan色se標biao記ji,清qing晰xi反fan映ying各ge設she備bei及ji加jia工gong組zu正zheng在zai加jia工gong的de工gong件jian和he待dai加jia工gong工gong件jian的de狀zhuang態tai,包bao括kuo每mei台tai機ji床chuang正zheng在zai幹gan什shen麼me,機ji床chuang目mu前qian的de負fu荷he情qing況kuang,正zheng在zai加jia工gong的de工gong件jian是shi否fou延yan期qi,待dai加jia工gong工gong件jian是shi否fou已yi移yi交jiao本ben工gong序xu,上shang道dao工gong序xu是shi否fou延yan期qi,物wu料liao是shi否fou到dao位wei等deng,大da大da減jian輕qing了le管guan理li人ren員yuan的de工gong作zuo強qiang度du。當dang管guan理li人ren員yuan需xu要yao檢jian查zha某mou套tao模mo具ju的de生sheng產chan情qing況kuang時shi,可ke以yi查zha看kan以yi甘gan特te圖tu形xing式shi展zhan示shi出chu來lai的de模mo具ju加jia工gong進jin度du,並bing通tong過guo各ge工gong序xu的de計ji劃hua時shi間jian和he實shi際ji的de進jin程cheng的de對dui比bi,幫bang助zhu管guan理li人ren員yuan跟gen蹤zong模mo具ju的de生sheng產chan進jin度du。
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