歐姆龍激光測量係統在卷煙設備上的應用
http://kadhoai.com.cn 2026-04-26 11:19:07 來源:科訊網
近日,隨著煙草行業對產品質量的要求越來越嚴格,煙廠為了增強競爭力、tigaoshengchanxiaolv,fenfenyinrudaliangdequanzidonghuajianceshebeiqudaiyuanxianluohouderengongchoujianfangshi。rujiqishijiaoxitongyizaihenduoguanjianchangheshangdazhanshenshou,oumulongdejiqishijiaochanpinyezaibaozhuangjishangdexiaobaowaiguanjiance、datiaowaiguanjiancedengketishangyouleguangfanyingyong。danchangqiyilaiyanchangduiyujuanbaojiyanzhiduijicuowubingmeiyouhaodezaixianjiancefangshi,rengcaiqurengongchoujiandefangshi,daozhishengchanxiaolvdixia。jinqizhenduiciketi,oumulonglianhezhumingyancaojixiezhizaoshangdeguohongni(HAUNI)公司開發出了基於激光位移傳感器的自動測量係統。
卷包機中大約同時會有4000枝煙支(或濾嘴)進入一個煙支儲存櫃(Tray). 煙支排列方式是錯列的,從設備正麵看,整體堆積外型效果象蜂巢.德國虹霓公司早先研發出的卷煙儲存輸送係統COMFLEX係統由裝盤機和卸盤機兩大部分組成,主要作用是將卷接機組與包裝機組靈活穩定的聯接起來,完成卷煙儲存輸送功能。當卷接機組或包裝機組產量不匹配時,可以做到自動儲存或補充煙支。但在煙支填充或清空的過程中,也會有種種問題發生,如儲存櫃過滿時容易造成煙支損壞,從而導致包裝時無法保持一致性;另一方麵,儲存櫃有時比較空,煙支可能會有震動彈跳的情況發生,造成頂層的煙支與下層的煙支不是平行排列,這樣在進入輸送斜道時,頂層歪斜的煙支就會妨礙其他煙支進入,如現場操作人員不能及時發現並解決這些異種,隻能停機清除,嚴重影響生產效率。
以(yi)上(shang)課(ke)題(ti)通(tong)常(chang)的(de)解(jie)決(jue)方(fang)法(fa)是(shi)使(shi)用(yong)機(ji)器(qi)視(shi)覺(jiao)產(chan)品(pin)進(jin)行(xing)自(zi)動(dong)檢(jian)測(ce),但(dan)機(ji)器(qi)視(shi)覺(jiao)產(chan)品(pin)在(zai)這(zhe)個(ge)應(ying)用(yong)上(shang)也(ye)存(cun)在(zai)弱(ruo)點(dian),如(ru)易(yi)受(shou)環(huan)境(jing)幹(gan)擾(rao),設(she)定(ding)係(xi)統(tong)複(fu)雜(za),價(jia)格(ge)較(jiao)昂(ang)貴(gui)等(deng)。現(xian)在(zai)歐(ou)姆(mu)龍(long)聯(lian)合(he)德(de)國(guo)虹(hong)霓(ni)公(gong)司(si)共(gong)同(tong)成(cheng)功(gong)開(kai)發(fa)出(chu)了(le)一(yi)種(zhong)基(ji)於(yu)激(ji)光(guang)位(wei)移(yi)傳(chuan)感(gan)器(qi)的(de)係(xi)統(tong)解(jie)決(jue)方(fang)案(an):使用兩套激光位移傳感器(ZX-LDA41+ZX-LD100L)附fu在zai儲chu存cun櫃gui上shang機ji器qi臂bi平ping行xing相xiang對dui的de兩liang端duan。當dang機ji器qi臂bi抓zhua住zhu儲chu存cun櫃gui時shi,兩liang套tao激ji光guang傳chuan感gan器qi自zi動dong實shi時shi檢jian測ce最zui上shang層ceng煙yan支zhi到dao傳chuan感gan器qi的de垂chui直zhi高gao度du,檢jian測ce範fan圍wei可ke覆fu蓋gai整zheng個ge儲chu存cun櫃gui的de深shen度du。另ling外wai配pei一yi個ge簡jian單dan的de演yan算suan單dan元yuan(ZX-CAL)將兩套傳感器的實測高度值相減,如果煙支是正確擺放的,那麼兩邊的實測高度值應該是相同的,演算單元得到的相減值應為0,jibiaoshiyiqiezhengchang。ruguoyouyanzhibaifangwaixiejihuidedaobuduichengdejiancezhi,zheshiqizhongyigechuanganqikaishijisuanmadaqudongjixiebichuansongchucunguidemaichongshuzhidaolingyigechuanganqigeichutingzhixinhao。gaimaichongdeshuliangxianshilechucunguidingcengdepailiezhuangkuang,rudadaoleyuxiandeshedingzhi,gaichucunguijibiaojiweikejinruxiayidaogongxu,lingyifangmiantongguoshicegaoduzhiyekeyizhidaogaichucunguiyicunfangliangshiduoshao。suoyiliyonggaifangankeyishishijiancemeigekongdechucunguiyanzhichucunzhuangkuang。