http://kadhoai.com.cn 2026-04-28 17:51:46 來源:TOM
jinnianlai,bansuiwoguogongyejiqirenchanyedefazhan,xuduoyuanbenyilairengongdezhizaoxingye,yinjingongyejiqirentidaichuantongdelaodongli,congerdadaojiangdichengben,tigaoshengchanxiaolvdexiaoguo。duiyuqiyeeryan,gongyejiqirenguanliyuweihubaoyangshiyigexinxingdejishugongzhong,不僅要求管理人員掌握工業機器人技術基本理論,還要求掌握機器人安裝、調試、係統編程、維修等技能。機器人管理與維護保養的目的是減少機器人的故障率和停機時間,最大限度提高生產效率,減少因機器人故障、停機造成的損失,因此,機器人的管理與維護保養在企業生產中尤為重要,直接影響係統的壽命,必須具備專業、係統的知識和技能。
jinguangongyejiqirendeyingyongliangyuelaiyueda,danxiangguandejiqirenweibaoqiyeheyingyongxingrencaiquejiduquefa,bunengmanzuriyizengchangdejiqirenweibaoxuqiu。genjujiqirenshisanwuchanyefazhanguihua,yujidao2020年,我國工業機器人保有量將超過80萬台。若按照機器人維保企業年服務800台計算的話,服務企業缺口將達到1000家。

如何通過專業的工業機器人服務,為廣大工業機器人用戶、工業機器人設備服務企業提供更有效率、低成本、係統化、標準化、可靠性強的機器人維護技術支持,是當今機器人服務行業的主要問題。
在zai哈ha工gong共gong哲zhe董dong事shi長chang董dong永yong軍jun看kan來lai,目mu前qian中zhong國guo工gong業ye機ji器qi人ren處chu於yu高gao速su發fa展zhan的de時shi期qi,無wu論lun是shi進jin口kou工gong業ye機ji器qi人ren還hai是shi國guo產chan工gong業ye機ji器qi人ren,都dou在zai快kuai速su發fa展zhan,而er一yi些xie企qi業ye受shou製zhi於yu自zi身shen成cheng本ben等deng因yin素su,沒mei有you配pei備bei相xiang應ying的de技ji術shu人ren員yuan,導dao致zhi機ji器qi人ren的de後hou續xu服fu務wu跟gen不bu上shang,尤you其qi在zai機ji器qi人ren維wei保bao方fang麵mian,更geng是shi相xiang對dui欠qian缺que。董dong永yong軍jun表biao示shi,機ji器qi人ren維wei保bao不bu到dao位wei,將jiang導dao致zhi機ji器qi人ren不bu能neng正zheng常chang運yun行xing,影ying響xiang機ji器qi人ren的de工gong作zuo精jing度du,甚shen至zhi影ying響xiang機ji器qi人ren的de使shi用yong壽shou命ming。
工業機器人是企業生產的重要因素,對工業機器人的管理與維護關係著企業的生產效率,對維持企業安全、穩定、健(jian)康(kang)運(yun)行(xing)等(deng)起(qi)著(zhe)十(shi)分(fen)重(zhong)要(yao)的(de)作(zuo)用(yong)。工(gong)業(ye)機(ji)器(qi)人(ren)維(wei)護(hu)保(bao)養(yang)對(dui)於(yu)機(ji)器(qi)人(ren)提(ti)高(gao)產(chan)品(pin)品(pin)質(zhi)和(he)生(sheng)產(chan)效(xiao)率(lv),降(jiang)低(di)人(ren)力(li)成(cheng)本(ben)等(deng)有(you)著(zhe)重(zhong)要(yao)的(de)意(yi)義(yi)。這(zhe)就(jiu)要(yao)求(qiu)企(qi)業(ye)管(guan)理(li)層(ceng)需(xu)要(yao)高(gao)度(du)重(zhong)視(shi),從(cong)製(zhi)度(du)上(shang)健(jian)全(quan)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)維(wei)護(hu)保(bao)養(yang)管(guan)理(li)製(zhi)度(du),提(ti)高(gao)機(ji)器(qi)人(ren)投(tou)運(yun)率(lv);維護專業人員也要努力提高職業技能,切實做好檢修維護工作,豐富故障判別及維保經驗。

據(ju)哈(ha)工(gong)共(gong)哲(zhe)董(dong)事(shi)長(chang)董(dong)永(yong)軍(jun)介(jie)紹(shao),哈(ha)工(gong)智(zhi)能(neng)旗(qi)下(xia)子(zi)公(gong)司(si)哈(ha)工(gong)共(gong)哲(zhe)機(ji)器(qi)人(ren)是(shi)工(gong)業(ye)機(ji)器(qi)人(ren)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang),機(ji)器(qi)人(ren)的(de)維(wei)保(bao)是(shi)機(ji)器(qi)人(ren)全(quan)生(sheng)命(ming)周(zhou)期(qi)中(zhong)不(bu)可(ke)或(huo)缺(que)、至zhi關guan重zhong要yao的de環huan節jie之zhi一yi,為wei客ke戶hu的de機ji器qi人ren提ti供gong定ding製zhi化hua的de維wei護hu保bao養yang套tao餐can,是shi哈ha工gong共gong哲zhe的de服fu務wu特te點dian和he產chan業ye優you勢shi之zhi一yi。基ji於yu智zhi能neng時shi代dai的de到dao來lai,各ge項xiang技ji術shu不bu斷duan深shen化hua,不bu同tong產chan業ye融rong合he升sheng級ji,哈ha工gong共gong哲zhe將jiang穩wen紮zha穩wen打da、乘cheng風feng破po浪lang,與yu哈ha工gong智zhi能neng協xie同tong發fa展zhan,依yi托tuo哈ha工gong大da機ji器qi人ren集ji團tuan和he哈ha爾er濱bin工gong業ye大da學xue強qiang有you力li的de技ji術shu資zi源yuan優you勢shi,合he理li合he規gui發fa展zhan我wo們men的de品pin牌pai優you勢shi,主zhu動dong學xue習xi國guo內nei外wai先xian進jin技ji術shu和he管guan理li理li念nian,將jiang哈ha工gong共gong哲zhe全quan生sheng命ming周zhou期qi服fu務wu商shang的de品pin牌pai做zuo大da做zuo強qiang,在zai行xing業ye內nei形xing成cheng品pin牌pai優you勢shi,在zai國guo際ji上shang形xing成cheng品pin牌pai競jing爭zheng力li,為wei客ke戶hu以yi及ji上shang下xia遊you供gong應ying鏈lian的de平ping穩wen發fa展zhan保bao駕jia護hu航hang。
2018年nian,哈ha工gong共gong哲zhe安an陽yang基ji地di成cheng立li,主zhu要yao專zhuan業ye從cong事shi二er手shou機ji器qi人ren再zai製zhi造zao,為wei中zhong小xiao企qi業ye提ti供gong自zi動dong化hua解jie決jue方fang案an。在zai安an陽yang基ji地di成cheng立li初chu期qi,哈ha工gong共gong哲zhe已yi經jing著zhe手shou在zai售shou後hou和he服fu務wu上shang為wei客ke戶hu提ti供gong更geng加jia全quan麵mian的de保bao障zhang,隨sui著zhe哈ha工gong共gong哲zhe完wan善shan的de機ji器qi人ren產chan業ye鏈lian布bu局ju落luo地di,2019年,哈工共哲機器人(常州)有限公司正式成立,著力發揮哈工大機器人集團和哈爾濱工業大學在工業機器人領域的技術優勢,全方位打造工業機器人維保中心。

自zi哈ha工gong共gong哲zhe落luo地di安an陽yang這zhe片pian中zhong原yuan大da地di以yi來lai,客ke戶hu保bao有you量liang迅xun速su提ti升sheng,國guo內nei外wai的de客ke戶hu數shu量liang也ye節jie節jie攀pan升sheng,已yi達da到dao數shu百bai家jia。對dui於yu全quan生sheng命ming周zhou期qi中zhong的de維wei保bao服fu務wu,客ke戶hu的de需xu求qiu呈cheng現xian飛fei躍yue式shi增zeng長chang。隨sui後hou,哈ha工gong共gong哲zhe於yu2019年迅速落地成立常州基地,與哈工智能旗下51ROBOT共同進駐常州哈工智能機器人產業園,全方位打造“工業機器人維保中心”,布(bu)局(ju)長(chang)三(san)角(jiao),輻(fu)射(she)全(quan)中(zhong)國(guo)。哈(ha)工(gong)共(gong)哲(zhe)常(chang)州(zhou)基(ji)地(di)定(ding)位(wei)於(yu)工(gong)業(ye)機(ji)器(qi)人(ren)的(de)全(quan)生(sheng)命(ming)周(zhou)期(qi)服(fu)務(wu)商(shang),為(wei)工(gong)業(ye)機(ji)器(qi)人(ren)應(ying)用(yong)端(duan)提(ti)供(gong)全(quan)新(xin)及(ji)二(er)手(shou)機(ji)器(qi)人(ren)本(ben)體(ti)銷(xiao)售(shou)、租賃、置換、集成、售後和回收等業務;與客戶訂立打包服務的管理新模式,為客戶減輕人力投入、jianshaofeiyongkaizhitigongdashujudezhichi。shuyeyouzhuangong,hagonggongzhejishutuanduijiangyigengjiazhuanyedejinengwanchenggeleiqiyededingzhixuqiu,rangkehugengweifangxin,gengyoubaozhang。ruci,kehubianyougengduodejinglitourudaochannengkuojian,congerdachenghuzhuhucudeshuangying。

hagonggongzhetigongdegongyejiqirendeweihuyubaoyang,zhuyaobaokuoyibanxingbaoyanghelixingweihu。lixingweihufenweikongzhiguiweihuhejiqirenbentixitongdeweihu。yibanxingbaoyangshizhijiqirencaozuozhezaikaijiqian,duishebeijinxingdianjian,querenshebeidewanhaoxingyijijiqirendeyuandianweizhi;在工作過程中注意機器人的運行情況,包括油標、油位、儀表壓力、指示信號、保險裝置等;之後清理整理現場,清掃設備。
控製櫃的維護保養,包括一般清潔維護,更換濾布(500小時),更換測量係統電池(7000小時),更換計算機風扇單元、伺服風扇單元(50000小時),檢查冷卻器(每月)deng。baoyangshijianjiangezhuyaoqujueyuhuanjingtiaojian,yijijiqirenyunxingshishuhewendu。jiqixitongdedianchishibukechongdiandeyicixingdianchi,zhizaikongzhiguiwaibudianyuanduandiandeqingkuangxiacaigongzuo,qishiyongshoumingdayuewei7000小(xiao)時(shi)。定(ding)期(qi)檢(jian)查(zha)控(kong)製(zhi)器(qi)的(de)散(san)熱(re)情(qing)況(kuang),確(que)保(bao)控(kong)製(zhi)器(qi)沒(mei)有(you)被(bei)塑(su)料(liao)或(huo)其(qi)它(ta)材(cai)料(liao)所(suo)覆(fu)蓋(gai),控(kong)製(zhi)器(qi)周(zhou)圍(wei)有(you)足(zu)夠(gou)的(de)間(jian)隙(xi),並(bing)且(qie)遠(yuan)離(li)熱(re)源(yuan),控(kong)製(zhi)器(qi)頂(ding)部(bu)無(wu)雜(za)物(wu)堆(dui)放(fang),冷(leng)卻(que)風(feng)扇(shan)正(zheng)常(chang)工(gong)作(zuo),風(feng)扇(shan)進(jin)出(chu)口(kou)無(wu)堵(du)塞(sai)現(xian)象(xiang)。冷(leng)卻(que)器(qi)回(hui)路(lu)一(yi)般(ban)為(wei)免(mian)維(wei)護(hu)密(mi)閉(bi)係(xi)統(tong),需(xu)按(an)要(yao)求(qiu)定(ding)期(qi)檢(jian)查(zha)和(he)清(qing)潔(jie)外(wai)部(bu)空(kong)氣(qi)回(hui)路(lu)的(de)各(ge)個(ge)部(bu)件(jian),環(huan)境(jing)濕(shi)度(du)較(jiao)大(da)時(shi),需(xu)檢(jian)查(zha)排(pai)水(shui)口(kou)是(shi)否(fou)定(ding)期(qi)排(pai)水(shui)。
對於機器人本體而言,主要是機械手的清洗和檢查、減速器的潤滑,以及機械手的軸製動測試。
(1)機(ji)械(xie)手(shou)底(di)座(zuo)和(he)手(shou)臂(bi)總(zong)是(shi)需(xu)要(yao)定(ding)期(qi)清(qing)洗(xi),若(ruo)使(shi)用(yong)溶(rong)劑(ji)則(ze)應(ying)避(bi)免(mian)使(shi)用(yong)丙(bing)酮(tong)等(deng)強(qiang)溶(rong)劑(ji),也(ye)可(ke)以(yi)使(shi)用(yong)高(gao)壓(ya)清(qing)洗(xi)設(she)備(bei),但(dan)應(ying)避(bi)免(mian)直(zhi)接(jie)向(xiang)機(ji)械(xie)手(shou)噴(pen)射(she)。為(wei)了(le)防(fang)止(zhi)靜(jing)電(dian),不(bu)能(neng)使(shi)用(yong)幹(gan)抹(mo)布(bu)擦(ca)拭(shi)。中(zhong)空(kong)手(shou)腕(wan),如(ru)有(you)必(bi)要(yao),視(shi)需(xu)要(yao)清(qing)洗(xi),以(yi)避(bi)免(mian)灰(hui)塵(chen)和(he)顆(ke)粒(li)物(wu)堆(dui)積(ji),用(yong)不(bu)起(qi)毛(mao)的(de)布(bu)料(liao)清(qing)潔(jie),清(qing)潔(jie)後(hou)可(ke)在(zai)手(shou)腕(wan)表(biao)麵(mian)添(tian)加(jia)少(shao)量(liang)凡(fan)士(shi)林(lin)或(huo)類(類)似(si)物(wu)質(zhi),以(yi)方(fang)便(bian)以(yi)後(hou)的(de)清(qing)洗(xi)。
(2)機械手的檢查包括檢查各螺栓是否有鬆動、滑絲現象;易鬆勁脫離部位是否正常;變速是否齊全,操作係統安全保護、保險裝置等是否靈活可靠;檢查設備有無腐蝕、碰砸、拉離和漏油、水、電等現象,周圍地麵清潔、整齊,無油汙、雜物等;檢查潤滑情況,並定時定點加入定質定量的潤滑油。
(3)機ji器qi人ren的de軸zhou製zhi動dong測ce試shi是shi為wei了le確que定ding製zhi動dong器qi是shi否fou正zheng常chang工gong作zuo,因yin為wei在zai操cao作zuo過guo程cheng中zhong,每mei個ge軸zhou電dian機ji製zhi動dong器qi都dou會hui正zheng常chang磨mo損sun,必bi須xu進jin行xing測ce試shi。其qi測ce試shi方fang法fa如ru下xia:a.運行機械手軸至相應位置,該位置機械手臂總重及所有負載量達到最大值(最大靜態負載);b.馬達斷電;c.檢jian查zha所suo有you軸zhou是shi否fou維wei持chi在zai原yuan位wei。如ru馬ma達da斷duan電dian時shi機ji械xie手shou仍reng沒mei有you改gai變bian位wei置zhi,則ze製zhi動dong力li矩ju足zu夠gou。還hai可ke移yi動dong機ji械xie手shou,檢jian查zha是shi否fou還hai需xu進jin一yi步bu保bao護hu措cuo施shi。當dang移yi動dong機ji器qi人ren緊jin急ji停ting止zhi時shi,製zhi動dong器qi會hui幫bang助zhu停ting止zhi,可ke能neng產chan生sheng磨mo損sun。因yin此ci,在zai機ji器qi使shi用yong壽shou命ming期qi間jian需xu要yao反fan複fu測ce試shi,以yi檢jian驗yan機ji器qi是shi否fou維wei持chi著zhe原yuan來lai的de能neng力li。
依yi托tuo哈ha工gong智zhi能neng的de機ji器qi人ren全quan產chan業ye鏈lian布bu局ju,哈ha工gong共gong哲zhe致zhi力li於yu全quan方fang位wei打da造zao工gong業ye機ji器qi人ren維wei保bao中zhong心xin,為wei更geng多duo的de製zhi造zao業ye企qi業ye解jie決jue工gong業ye機ji器qi人ren維wei修xiu和he保bao養yang的de後hou顧gu之zhi憂you,以yi更geng加jia優you質zhi的de服fu務wu為wei製zhi造zao業ye企qi業ye的de智zhi能neng化hua發fa展zhan提ti供gong助zhu力li。