1、工程機械傳動裝置的分類
工程機械傳動行業屬於工程機械的配套件行業,工程機械傳動裝置大致可以分為三類:
(1)齒輪傳動裝置
主(zhu)要(yao)應(ying)用(yong)於(yu)使(shi)用(yong)要(yao)求(qiu)不(bu)高(gao),主(zhu)機(ji)成(cheng)本(ben)較(jiao)低(di)的(de)部(bu)分(fen)鏟(chan)土(tu)運(yun)輸(shu)機(ji)械(xie),工(gong)程(cheng)起(qi)重(zhong)機(ji)械(xie),壓(ya)實(shi)機(ji)械(xie)和(he)內(nei)燃(ran)叉(cha)車(che)等(deng)產(chan)品(pin)的(de)變(bian)速(su)器(qi),驅(qu)動(dong)橋(qiao)主(zhu)傳(chuan)動(dong)和(he)輪(lun)邊(bian)減(jian)速(su)器(qi),齒(chi)輪(lun)變(bian)速(su)器(qi)按(an)其(qi)結(jie)構(gou)形(xing)式(shi)可(ke)以(yi)分(fen)為(wei)定(ding)軸(zhou)式(shi)和(he)行(xing)星(xing)式(shi)兩(liang)類(lei)。而(er)驅(qu)動(dong)橋(qiao)則(ze)可(ke)以(yi)按(an)其(qi)功(gong)能(neng)分(fen)為(wei)剛(gang)性(xing)、轉向和貫通式驅動橋。
(2)液力傳動裝置
主zhu要yao用yong於yu對dui使shi用yong和he主zhu機ji性xing能neng要yao求qiu較jiao高gao的de鏟chan土tu運yun輸shu機ji械xie和he內nei燃ran叉cha車che等deng產chan品pin,其qi中zhong液ye力li變bian矩ju器qi和he動dong力li換huan擋dang變bian速su器qi作zuo為wei底di盤pan動dong力li傳chuan動dong中zhong的de無wu級ji變bian速su元yuan件jian,可ke以yi使shi主zhu機ji具ju有you良liang好hao的de自zi動dong適shi應ying性xing和he操cao作zuo性xing能neng。
(3)靜液壓傳動裝置
主要用於液壓挖掘機以及對主機性能要求較高的推土機,裝載機,路麵機械,壓路機和內燃叉車等產品和靜液壓變速、轉向係統和工作裝置上,使主機具有良好的無級變速和操作性能。
2、我國工程機械齒輪傳動裝置的發展趨勢
(1)我wo國guo機ji械xie式shi齒chi輪lun傳chuan動dong裝zhuang置zhi技ji術shu水shui平ping較jiao低di,具ju有you較jiao大da的de發fa展zhan空kong間jian。應ying該gai大da力li推tui廣guang優you化hua設she計ji方fang法fa,改gai進jin齒chi輪lun,軸zhou類lei,殼ke體ti等deng關guan鍵jian零ling件jian的de材cai料liao與yu工gong藝yi,進jin一yi步bu提ti高gao使shi用yong壽shou命ming,減jian輕qing重zhong量liang,縮suo小xiao體ti積ji;caiyongxianjindehuandangyuanjianhehuandangfangshi,nulijianqingsijidelaodongqiangdu,suoduandonglizhongduanshijian,tigaogongchengjixiedezuoyexiaolv。guoneiyijingyinjindebiansuqidexianjinshejihelingbujian,yinggaidalituiguangcaiyong。
(2)由於液力變矩器和動力換擋變速器使鏟土運輸機械具有一定的自動適應性能和換擋輕便平穩、加速性能好等優點,生產成本又比較適中,已為國內大多數廠家接受。
但(dan)是(shi),由(you)於(yu)目(mu)前(qian)國(guo)內(nei)大(da)中(zhong)型(xing)輪(lun)胎(tai)式(shi)工(gong)程(cheng)機(ji)械(xie)有(you)許(xu)多(duo)還(hai)采(cai)用(yong)大(da)扭(niu)矩(ju)比(bi)的(de)液(ye)力(li)變(bian)知(zhi)器(qi)和(he)兩(liang)擋(dang)變(bian)速(su)器(qi),產(chan)采(cai)用(yong)手(shou)動(dong)換(huan)擋(dang)方(fang)式(shi),因(yin)此(ci)作(zuo)業(ye)效(xiao)率(lv)和(he)使(shi)用(yong)經(jing)濟(ji)性(xing)明(ming)顯(xian)較(jiao)低(di)。內(nei)已(yi)經(jing)引(yin)進(jin)的(de)美(mei)國(guo)CAT公司D6D、D7G等產品的單級液力變矩器和德國ZF公司WG係(xi)列(lie)動(dong)務(wu)換(huan)擋(dang)變(bian)速(su)器(qi)等(deng)先(xian)進(jin)技(ji)術(shu),可(ke)以(yi)有(you)效(xiao)地(di)提(ti)高(gao)工(gong)程(cheng)機(ji)械(xie)作(zuo)業(ye)的(de)效(xiao)率(lv)和(he)使(shi)用(yong)經(jing)濟(ji)性(xing),減(jian)少(shao)係(xi)統(tong)發(fa)熱(re)量(liang),應(ying)當(dang)在(zai)國(guo)內(nei)工(gong)程(cheng)機(ji)械(xie)中(zhong)推(tui)廣(guang)應(ying)用(yong),並(bing)進(jin)而(er)采(cai)用(yong)電(dian)—液控製和電子控製係統來取代手動控製係統,以便改善作業條件,提高作業效率。
muqian,tigaoguoneiyelijixiechuandongzhuangzhishuipingdeyidaguanjianwentishibixujiakuailianhejianbingdebudai,yinjinxianjinjishu,zaorizaiwoguojianchengjuyoushijieyiliujishushuipingdejingzhengnenglidezhuanyehua,zhiyouzheyang,cainengshixianyelijixiechanpindezhuanyehua、係列化與通用化,使該係列產品具有旺盛的生命力。
(3)在(zai)輪(lun)胎(tai)式(shi)工(gong)程(cheng)機(ji)械(xie)驅(qu)動(dong)橋(qiao)中(zhong)推(tui)廣(guang)應(ying)用(yong)自(zi)鎖(suo)式(shi)防(fang)滑(hua)差(cha)速(su)器(qi)和(he)濕(shi)式(shi)製(zhi)動(dong)器(qi),是(shi)提(ti)高(gao)我(wo)國(guo)工(gong)程(cheng)機(ji)械(xie)驅(qu)動(dong)橋(qiao)產(chan)品(pin)技(ji)術(shu)水(shui)平(ping)的(de)途(tu)徑(jing)之(zhi)一(yi)。自(zi)鎖(suo)式(shi)防(fang)滑(hua)差(cha)速(su)器(qi)既(ji)能(neng)自(zi)動(dong)實(shi)現(xian)扭(niu)矩(ju)在(zai)左(zuo)右(you)車(che)輪(lun)間(jian)的(de)不(bu)等(deng)分(fen)配(pei),以(yi)充(chong)分(fen)利(li)用(yong)車(che)輛(liang)牽(qian)引(yin)力(li),又(you)可(ke)以(yi)明(ming)顯(xian)地(di)提(ti)高(gao)車(che)輛(liang)的(de)越(yue)野(ye)性(xing)能(neng)和(he)經(jing)濟(ji)性(xing);濕式製動器具有較高的耐用性和可靠性,其使用壽命比幹式鉗盤製動器高1.5倍以上,且製動容量大,製動性能好。在國外大中型輪胎式工程機械中已被廣泛采用,也應該大力推廣。
(4)在履帶式工程機械的後橋中普遍采用單功率流的轉向離合器和製動器,使車輛左右轉向隻有一個R=B的(de)轉(zhuan)向(xiang)半(ban)徑(jing),其(qi)餘(yu)轉(zhuan)向(xiang)半(ban)徑(jing)均(jun)借(jie)助(zhu)於(yu)磨(mo)擦(ca)元(yuan)件(jian)的(de)打(da)滑(hua)來(lai)實(shi)現(xian),既(ji)造(zao)成(cheng)了(le)了(le)嚴(yan)重(zhong)的(de)功(gong)率(lv)損(sun)失(shi),又(you)降(jiang)低(di)了(le)磨(mo)擦(ca)元(yuan)件(jian)的(de)使(shi)用(yong)壽(shou)命(ming)。為(wei)了(le)提(ti)高(gao)轉(zhuan)向(xiang)性(xing)能(neng),減(jian)少(shao)功(gong)率(lv)損(sun)失(shi),應(ying)該(gai)在(zai)我(wo)國(guo)加(jia)快(kuai)研(yan)製(zhi)開(kai)發(fa)類(lei)似(si)於(yu)美(mei)國(guo)CAT公司D8N履帶式推土機的動力差速式轉向機構。
發動機功率大部分經過變速係統輸入中央主傳動,另一部分功率經傳向液壓泵—馬達輸入第Ⅰ行星排的齒圈。設計動力差速式轉向機構時應保證:①當馬達速度不等於零時,左右輸出速度相等,以保證推土機具有良好的直線行駛性能。②當中央主傳動的速度等於零時,轉向液壓馬達使左右輸出的速度相等但方向相所,此時推土機圍繞其中心實現原位轉向,即R=B/2。③youyuyeyamadakewujibiansuheshuanghexuanzhuan,shixianlezuoyoushuchusuduchawujijingquekongzhi,shituitujidezhuanxiangbanjingkewujitiaozheng,qiezhuanxiangpingwen,gaishanlezhuanxianggaixingneng,shixianlewugonglvsunshi。
3、靜液壓傳動裝置的應用
jingyeyachuandongyouyujuyouwujibiansu,tiaosufanweikuan,keyishixianhengniuhuohenggonglvtiaosu,rongyishixiandiankongdengyoudian,zaigongchengjixiezhongjuyoulianghaodeyingyongqianjing。danshizaichantuyunshujixieheqizhongjixiezhongzuoweizhuyaochuandongjiuyongquehenshao,qizhuyaowentishizaiyuguoneiyeyayuanjianzhiliangcha,erguowaideyeyayuanjianjiageyoutaigao,huizaochengzhutongchengbenguogao。
90年nian代dai以yi來lai,國guo內nei已yi引yin進jin了le德de國guo林lin德de公gong司si靜jing液ye壓ya叉cha車che,以yi及ji利li勃bo海hai爾er公gong司si靜jing液ye壓ya推tui土tu機ji的de裝zhuang載zai機ji,但dan在zai國guo內nei市shi場chang所suo占zhan份fen額e很hen小xiao。從cong國guo內nei工gong程cheng機ji械xie市shi場chang的de實shi際ji出chu發fa,本ben文wen對dui靜jing液ye壓ya傳chuan動dong在zai國guo內nei的de推tui廣guang應ying用yong提ti出chu探tan討tao性xing的de意yi見jian如ru下xia:
(1)靜液壓傳動叉車在發達國家已經被廣泛采用,由於國內部分倉庫、碼頭和工廠等使用部門對叉車的機動性能(尤其是低速性能)、zaoshengyijingyoujiaogaodeyaoqiu,yincizhexiebumenzhengzaichengweiguoneijingyeyachacheyonghu。guoneichacheheyeyayuanjianshengchanqiyeyinggaikandaojingyeyachachedelianghaoqianjing,lianheyanjiukaifashihewoguoguoqingdechachejingyeyaxitong,tigongxingnengxianjin,gongzuokekao,jiageshizhongdechanpin。yekeyicaiyongyuguojijingyeyayuanjianzhizaogongsilianhekaifadefangshi,jiakuaikaifadesudu。
(2)中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie由you於yu具ju有you挖wa掘jue,裝zhuang載zai,叉cha車che和he起qi重zhong等deng多duo功gong能neng,在zai發fa達da國guo家jia已yi經jing得de到dao了le廣guang泛fan的de應ying用yong。隨sui著zhe我wo國guo經jing濟ji建jian設she尤you其qi是shi城cheng市shi建jian設she的de發fa展zhan,中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie也ye將jiang在zai我wo國guo推tui廣guang應ying用yong,而er它ta們men無wu疑yi將jiang首shou先xian采cai用yong靜jing液ye壓ya傳chuan動dong作zuo為wei其qi主zhu要yao傳chuan動dong裝zhuang置zhi。國guo內nei工gong程cheng機ji械xie企qi業ye應ying該gai看kan到dao中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie的de發fa前qian景jing,聯lian合he國guo內nei外wai靜jing液ye壓ya元yuan件jian生sheng產chan企qi業ye共gong同tong開kai展zhan對dui它ta們men的de研yan究jiu開kai發fa,以yi促cu進jin中zhong小xiao型xing多duo功gong能neng工gong程cheng機ji械xie在zai我wo國guo的de發fa展zhan。
(3)zaiguoneidaxingchantuyunshuheqizhongjixiezhong,youyupeitaodejingyeyayudianzikongzhiyuanjiandejishunanduda,jiagetaigao,zaiguoneiyonghuzhongnanyijieshou。yinci,zaiwoguozanshibuyijiangjingyeyachuandongyanjiukaifadezhongdianfangzaiyudaxingchantuyunshuheqizhongjixiepeitaoshang,eryingjiangzhongdianfangzaishangshuliangleigongchengjixieshang。