未來模具企業競爭的焦點
http://kadhoai.com.cn 2026-05-08 06:18:24 來源:慧聰網
隨(sui)著(zhe)我(wo)國(guo)加(jia)入(ru)世(shi)貿(mao)組(zu)織(zhi),全(quan)球(qiu)經(jing)濟(ji)一(yi)體(ti)化(hua)的(de)發(fa)展(zhan),必(bi)然(ran)會(hui)對(dui)我(wo)國(guo)傳(chuan)統(tong)工(gong)業(ye)的(de)體(ti)製(zhi)產(chan)生(sheng)巨(ju)大(da)的(de)衝(chong)擊(ji)。我(wo)們(men)必(bi)須(xu)改(gai)革(ge)傳(chuan)統(tong)的(de)運(yun)行(xing)模(mo)式(shi),來(lai)適(shi)應(ying)市(shi)場(chang)。要(yao)參(can)與(yu)國(guo)際(ji)競(jing)爭(zheng),就(jiu)必(bi)須(xu)在(zai)信(xin)息(xi)交(jiao)流(liu)的(de)形(xing)式(shi)和(he)手(shou)段(duan)與(yu)國(guo)際(ji)接(jie)軌(gui),眾所周知,電子商務是代表著未來貿易發展的方向,也是經濟發展和進步的一個必然趨勢。在市場競爭逐步深入的時期,企業創新能力越來越成為企業競爭力的重要組成部分,信息資源也越來越成為企業的戰略資源。
中國的模具企業大都是中小企業,從作坊式的企業成長起來,甚至目前仍有許多模具企業是作坊式的管理,在模具交貨期、成本、質(zhi)量(liang)的(de)控(kong)製(zhi)方(fang)麵(mian)問(wen)題(ti)層(ceng)出(chu)不(bu)斷(duan)。麵(mian)對(dui)激(ji)烈(lie)的(de)市(shi)場(chang)競(jing)爭(zheng),落(luo)後(hou)的(de)管(guan)理(li)手(shou)段(duan)和(he)水(shui)平(ping),使(shi)模(mo)具(ju)企(qi)業(ye)中(zhong)的(de)管(guan)理(li)和(he)技(ji)術(shu)人(ren)員(yuan)隻(zhi)有(you)疲(pi)於(yu)奔(ben)命(ming)。因(yin)此(ci),模(mo)具(ju)製(zhi)造(zao)企(qi)業(ye)要(yao)提(ti)高(gao)管(guan)理(li)水(shui)平(ping),具(ju)備(bei)快(kuai)速(su)反(fan)應(ying)和(he)及(ji)時(shi)調(tiao)整(zheng)的(de)能(neng)力(li),沒(mei)有(you)一(yi)套(tao)先(xian)進(jin)的(de)管(guan)理(li)係(xi)統(tong)實(shi)現(xian)管(guan)理(li)的(de)信(xin)息(xi)化(hua)是(shi)很(hen)難(nan)做(zuo)到(dao)的(de)。通(tong)過(guo)信(xin)息(xi)化(hua)建(jian)設(she),實(shi)現(xian)模(mo)具(ju)製(zhi)造(zao).所謂信息化的模具企業,就是在模具企業應用INTERNET、ERP等信息化技術,把模具企業上下遊業務過程,技術溝通過程,以及模具企業內部業務管理過程,以IT形式固定下來,最終提高模具企業的經營管理水平,提高模具企業運轉的效率。
八(ba)十(shi)年(nian)代(dai),製(zhi)造(zao)模(mo)具(ju)的(de)手(shou)段(duan)主(zhu)要(yao)是(shi)依(yi)賴(lai)普(pu)通(tong)的(de)機(ji)械(xie)加(jia)工(gong)設(she)備(bei),對(dui)於(yu)形(xing)狀(zhuang)複(fu)雜(za)的(de)模(mo)具(ju)則(ze)是(shi)依(yi)靠(kao)鉗(qian)工(gong)的(de)技(ji)能(neng)來(lai)完(wan)成(cheng),優(you)秀(xiu)的(de)模(mo)具(ju)鉗(qian)工(gong)在(zai)模(mo)具(ju)企(qi)業(ye)內(nei)起(qi)著(zhe)決(jue)定(ding)性(xing)的(de)作(zuo)用(yong),競(jing)爭(zheng)的(de)焦(jiao)點(dian)在(zai)於(yu)誰(shui)有(you)能(neng)力(li)把(ba)模(mo)具(ju)生(sheng)產(chan)出(chu)來(lai)。到(dao)了(le)九(jiu)十(shi)年(nian)代(dai),CAD/CAM技術,數控加工技術及EDM加工技術逐步被廣泛應用,製造出模具已經不是問題,CAD/CAMjishujishukongjishudeyingyongshuipingshihengliangmojudezhuyaoneirong,shimojufazhandediyicibiange。mojuqiyedeguanlimoshiyefashenggaibian,guanliyexiandeyuelaiyuezhongyao。21世紀,網絡技術、計算機應用等IT技術飛速發展,以及計算機技術應用成本的大幅降低、網絡速度的提高、網絡應用的迅速普及等等這一切說明信息化時代很快就要到來,誰能掌握主動,搶占先機,把IT技術盡快應用到模具企業,誰就能在開拓市場、提高企業核心競爭能力方麵占有優勢。
目前,CAD/CAM技術的推廣已由“甩圖板”階段跨入到了深化應用階段。CAPP技術的應用,可以大大提高企業工藝編製的效率和準確性;PDM係統的應用,可以對產品開發數據進行有效的管理;MIS/ERPxitongdeyingyong,zekeyiconggenbenshangjiangdiqiyedechengben,tigaoshengchanheguanlixiaolv。zhexiexitongzhijianshixianxinxidejichenghegongnengshangdepeihe,bingzhubushixianqiyedequanmianxinxihua,yichengweiCAD/CAM技術深化應用的主題,是模具發展的第二次變革。
網絡企業的建立,總的來講是基於INTERNET技術和計算機管理技術,並融合了EPR、CRM、SCM、PM等技術,以及一些行業標準化的規範。通過INTERNET技術,模具企業可以跟國內外客戶建立聯係,開拓更廣闊的市場;進行企業與國內外客戶業務、技術的溝通;建立企業和客戶之間的接口。ERP技術幫助企業規範和管理內部業務流程,提升模具企業的管理水平;並且極大地優化和縮短企業內部的流程,提高競爭力。把INTERNET技術和ERP技術結合起來,還可以實現遠程異地辦公,提高企業的快速反應能力,更加有效地管理企業。CRM技術可以幫助模具企業加強管理客戶關係,對客戶的需求做出快速反應和處理。SCM技術幫助模具企業加強供應商的管理,進一步降低采購成本和開拓更多的供應渠道,等等。
模(mo)具(ju)是(shi)典(dian)型(xing)的(de)按(an)定(ding)單(dan)單(dan)件(jian)生(sheng)產(chan)的(de)行(xing)業(ye),每(mei)一(yi)個(ge)定(ding)單(dan)都(dou)要(yao)與(yu)客(ke)戶(hu)進(jin)行(xing)詳(xiang)細(xi)的(de)業(ye)務(wu)和(he)技(ji)術(shu)方(fang)麵(mian)的(de)溝(gou)通(tong),否(fou)則(ze)將(jiang)會(hui)產(chan)生(sheng)嚴(yan)重(zhong)的(de)後(hou)果(guo)。下(xia)麵(mian)是(shi)模(mo)具(ju)企(qi)業(ye)與(yu)客(ke)戶(hu)信(xin)息(xi)溝(gou)通(tong)不(bu)充(chong)分(fen)的(de)實(shi)例(li):某(mou)大(da)型(xing)模(mo)具(ju)廠(chang)承(cheng)接(jie)了(le)一(yi)個(ge)日(ri)本(ben)新(xin)客(ke)戶(hu)的(de)模(mo)具(ju)定(ding)單(dan),這(zhe)個(ge)日(ri)本(ben)客(ke)戶(hu)習(xi)慣(guan)定(ding)單(dan)下(xia)達(da)後(hou),就(jiu)與(yu)模(mo)具(ju)廠(chang)的(de)設(she)計(ji)人(ren)員(yuan)進(jin)行(xing)詳(xiang)細(xi)的(de)技(ji)術(shu)溝(gou)通(tong),對(dui)模(mo)具(ju)提(ti)出(chu)很(hen)細(xi)致(zhi)的(de)設(she)計(ji)要(yao)求(qiu),模(mo)具(ju)廠(chang)按(an)此(ci)要(yao)求(qiu)進(jin)行(xing)設(she)計(ji)就(jiu)可(ke)以(yi)了(le),不(bu)需(xu)要(yao)再(zai)確(que)認(ren)設(she)計(ji)圖(tu)紙(zhi)。而(er)模(mo)具(ju)廠(chang)設(she)計(ji)人(ren)員(yuan)完(wan)成(cheng)設(she)計(ji)後(hou),卻(que)仍(reng)按(an)以(yi)往(wang)接(jie)美(mei)國(guo)客(ke)戶(hu)定(ding)單(dan)的(de)習(xi)慣(guan),等(deng)待(dai)客(ke)戶(hu)確(que)認(ren)設(she)計(ji)後(hou)再(zai)訂(ding)購(gou)模(mo)架(jia)和(he)材(cai)料(liao),一(yi)直(zhi)等(deng)了(le)10天,才知道客戶不需要確認圖紙。結果,該套模具延期10天,客戶很不滿意,從此不再下定單,為此失去了一個非常有潛力的客戶。
kejian,zaiyukehujiqiyeneibudexinxigoutongfangmianjibianshiyigexiaoxiaopilou,douhuiduiqiyezaochengjudasunshi。xinxihuadeguanlixitongjiangnenggoubangzhumojuqiyegenghaodiyukehujinxingxinxigoutong。zaiyukehuxinxigoutongfangmiantongguoliyongjisuanjiwangluopingtaihewangluohuiyixitongshixingyukehudewuguojiedeshishixietong,tongguohuiyizhongxinqiangdagongnenglaishixianyuanchengxietonggongzuo,dadatigaolegongzuoxiaolv。zaixinxihuaxitongzhongtongguotigongdexiangxidemojujishugoutongmoban(模板完全與國際模具行業接軌),方便與客戶進行詳細的技術溝通,減少模具的修改工作。
客(ke)戶(hu)非(fei)常(chang)關(guan)注(zhu)模(mo)具(ju)的(de)試(shi)模(mo)及(ji)交(jiao)付(fu)日(ri)期(qi),往(wang)往(wang)根(gen)據(ju)模(mo)具(ju)的(de)試(shi)模(mo)時(shi)間(jian)安(an)排(pai)生(sheng)產(chan)計(ji)劃(hua),尤(you)其(qi)是(shi)海(hai)外(wai)客(ke)戶(hu),因(yin)此(ci),控(kong)製(zhi)模(mo)具(ju)的(de)生(sheng)產(chan)製(zhi)作(zuo)工(gong)期(qi)是(shi)企(qi)業(ye)在(zai)市(shi)場(chang)競(jing)爭(zheng)中(zhong)取(qu)勝(sheng)的(de)一(yi)個(ge)重(zhong)要(yao)指(zhi)標(biao)。下(xia)麵(mian)的(de)案(an)例(li)可(ke)能(neng)是(shi)許(xu)多(duo)模(mo)具(ju)廠(chang)都(dou)出(chu)現(xian)過(guo)的(de)問(wen)題(ti)。
案例:moudaxingmojugongchangchengjielemeiguokehudemojudingdan,youyuquefayouxiaodemojushengchanjindujiankongheguanlishouduan,bunenganqishimo。shengchanbumenyebazheyiqingkuangfankuigeihaiwaideshichangrenyuan,danshichangrenyuanyouyubunenglejieshengchandeshijiqingkuang,danxinbuanqishimokehuhuibugaoxing,yushibaozhejiaoxingdexintai,renweishengchanbumennenggoujiabanjiadianqianghuishijian,rengranchengnuokehudejidingshimoriqi。dangkehucongwanlizhiwailaikanshimoshi,faxianmojuzaiyizhouneigenbenbunengshimo,kehufeichangshiwang。
信息化的管理係統將為企業提供共享的、一致的、忠實的進程監控平台。在信息化係統中,通過項目計劃與進程控製,可以對模具的整個生命周期(定單確定—設計—采購—生產—首次試模—模具修改—交付)進(jin)行(xing)管(guan)理(li)。生(sheng)產(chan)一(yi)線(xian)管(guan)理(li)人(ren)員(yuan)直(zhi)接(jie)在(zai)係(xi)統(tong)中(zhong)反(fan)饋(kui)模(mo)具(ju)實(shi)際(ji)進(jin)度(du),係(xi)統(tong)忠(zhong)實(shi)地(di)監(jian)控(kong)項(xiang)目(mu)進(jin)程(cheng)的(de)每(mei)一(yi)個(ge)任(ren)務(wu),當(dang)某(mou)一(yi)控(kong)製(zhi)點(dian)出(chu)現(xian)延(yan)期(qi)時(shi),係(xi)統(tong)會(hui)自(zi)動(dong)發(fa)出(chu)報(bao)警(jing)郵(you)件(jian)給(gei)相(xiang)關(guan)人(ren)員(yuan),以(yi)便(bian)及(ji)早(zao)發(fa)現(xian)、及早解決。而且,對於一些關鍵任務,還可以讓係統提前預警,以使有關人員及早準備和安排。
chengbenkongzhishimojuqiyeguanlishangdeyigenandian,mojuqiyedechengbenkongzhinengliyuelaiyuetuchuditixianleqiyedehexinjingzhengli。muqian,mojuxingyemianlinzhemojujiageyuelaiyuedidechenzhongyali,mojuzengjiajicixiugai,mojulirunjiuxiaohaoganjing,shenzhiyaopeiben。qiyeruguobunengconggenbenshangjiejuezhegewenti,jiangmianlintaotaichujudeweixian。xinxihuaxitongjiangzaigongsineibuxiadadingdanshi,yibaojiadechengbengusuanweijichu,weimojuzhidingjihuachengben;xitongzhongshezhichengbenyujing,duimojushengchanzhongdechengbenyaosujinxingjiankong,congeryouxiaokongzhigexiangfeiyong,quebaolirunmubiaodeshunlidacheng。zaimojucailiaoxiadashi,bijiaoshejiwuliaozongchengbenyujihuacailiaochengbendechayi,juedingshifouxiada。zaicaigoucailiaoshouhuoshi,bijiaojiaohuojiageyujihuajiagedechayi,juedingshifoushouhuo,congeryouxiaokongzhicaigouchengben。xitonghuijiluhetongjimeiyigongjianzaimeigejiagonggongxuzhongchanshengdejiagonggongshi,zidongbijiaoshijijiagongfeiyongyujihuafeiyongdechayi,jiankongzhizaofeiyong。dangshijifeiyongchaoguojihuafeiyongshi,xitonghuizidongbaojing,tongzhixiangguanguanlirenyuan。
xinxihuadeshishichejianjiankongxitongkeyibangzhushengchanzhuguanjiankongmeitaishebeideshengchanqingkuangjimojudejiagongjincheng,tigaoshebeideliyonglv,kongzhigongjiandeshengchanjindu。liru,danggongsiguanlirenyuanxuyaojianzhashengchanchejianqingkuangshi,keyitongguoshengchanguanlixitongzhakangejiagongshebeihegongzuozudeshishishengchanqingkuang,xitongtongguobutongdeyansebiaoji,qingxifanyinggeshebeijijiagongzuzhengzaijiagongdegongjianhedaijiagonggongjiandezhuangtai,baokuomeitaijichuangzhengzaiganshenme,jichuangmuqiandefuheqingkuang,zhengzaijiagongdegongjianshifouyanqi,daijiagonggongjianshifouyiyijiaobengongxu,shangdaogongxushifouyanqi,wuliaoshifoudaoweideng,dadajianqingleguanlirenyuandegongzuoqiangdu。dangguanlirenyuanxuyaojianzhamoutaomojudeshengchanqingkuangshi,keyizhakanyigantetuxingshizhanshichulaidemojujiagongjindu,bingtongguogegongxudejihuashijianheshijidejinchengdeduibi,bangzhuguanlirenyuangenzongmojudeshengchanjindu。
而er以yi往wang生sheng產chan管guan理li人ren員yuan在zai檢jian查zha模mo具ju進jin度du時shi,要yao到dao車che間jian一yi個ge工gong位wei一yi個ge工gong位wei去qu看kan,而er且qie隻zhi能neng看kan到dao主zhu要yao的de部bu件jian,小xiao零ling件jian完wan成cheng情qing況kuang可ke能neng根gen本ben無wu法fa了le解jie,甚shen至zhi連lian車che間jian的de班ban組zu長chang也ye不bu知zhi道dao小xiao零ling件jian在zai哪na裏li。或huo者zhe召zhao開kai生sheng產chan會hui議yi,把ba各ge班ban組zu長chang全quan部bu召zhao集ji起qi來lai,花hua費fei很hen長chang的de時shi間jian一yi一yi彙hui報bao模mo具ju的de進jin度du。由you於yu班ban組zu長chang還hai不bu是shi第di一yi線xian的de加jia工gong人ren員yuan,隻zhi能neng以yi自zi己ji的de感gan覺jiao和he經jing驗yan來lai判pan斷duan模mo具ju的de進jin度du,具ju有you很hen大da誤wu差cha。對dui於yu經jing驗yan豐feng富fu的de工gong人ren來lai說shuo,可ke能neng判pan斷duan準zhun確que點dian,但dan一yi個ge工gong廠chang沒mei有you辦ban法fa保bao證zheng每mei個ge工gong人ren都dou是shi很hen有you經jing驗yan、每(mei)時(shi)每(mei)刻(ke)都(dou)很(hen)有(you)責(ze)任(ren)心(xin)。而(er)隻(zhi)要(yao)一(yi)個(ge)定(ding)單(dan)中(zhong)有(you)一(yi)套(tao)模(mo)具(ju)不(bu)能(neng)按(an)期(qi)完(wan)成(cheng),整(zheng)個(ge)定(ding)單(dan)的(de)交(jiao)付(fu)就(jiu)有(you)問(wen)題(ti),這(zhe)也(ye)是(shi)許(xu)多(duo)模(mo)具(ju)廠(chang)在(zai)試(shi)模(mo)前(qian)經(jing)常(chang)要(yao)加(jia)班(ban)加(jia)點(dian),甚(shen)至(zhi)通(tong)宵(xiao)加(jia)班(ban)趕(gan)製(zhi)模(mo)具(ju)的(de)一(yi)個(ge)主(zhu)要(yao)原(yuan)因(yin)。